GW-16
< ON-VEHICLE REPAIR >
FRONT DOOR GLASS AND REGULATOR
NOTE:
If any of the following work has been done, reset the power window motor limit switch.
• Removal and installation of the regulator assembly.
• Removal and installation of the power window motor from the regulator.
• Installation of a new glass window.
• Installation of a new glass run.
Check the label on the power window motor for the part number. If the power window motor part number
matches one of the following, the motor must be removed from the regulator and the limit switch reset using
the “INSTALLATION WITHOUT RESET SWITCH” procedure in “FRONT DOOR GLASS REGULATOR
ASSEMBLY”.
• 80730-ZT01A
• 80731-ZT01A
• 80730-ZM70B
• 80731-ZM70B
If the power window motor part number does not match one of the part numbers above, the limit switch can be
reset in the vehicle using the “INSTA LLATION WITH RESET SWITCH” procedure.
NOTE:
• The label can be checked with the power window motor in the vehicle by using a mirror.
• Some of the power window motors with the part num bers above may appear to have a reset switch, but it will
not reset the limit switch.
Fitting Inspection
• Check that the glass is securely fit into the glass run groove.
• Lower the glass slightly [approximately 10 to 20 mm (0 .39 to 0.79 in)] and check that the clearance to the
sash is parallel. If the clearance between the glass and sash is not parallel, loosen the regulator bolts, guide
rail bolts, and glass and guide rail bolts to correct the glass position.
FRONT DOOR GLASS REGULATOR
Removal
1. Remove the front door finisher. Refer to INT-11, "Removal and Installation".
2. Position the aside the vapor barrier.
3. Remove the hole cover over rear glass bolt.
4. Temporarily reconnect the power window switch.
5. Operate the power window main switch to raise/ lower the door window until the glass bolts can be seen.
6. Remove the glass bolts.
7. Raise the front door glass and hold it in place with suitable tool.
8. Disconnect the harness connector fr om the regulator assembly.
9. Remove the bolts and the regulator assembly.
Disassembly And Assembly
Remove the regulator motor from the regulator assembly.
Inspection After Removal
Check the regulator assembly for the following items. If a malfunc-
tion is detected, replace or grease it.
• Wire wear
• Regulator deformation
• Grease condition for each sliding part
The arrows in the figure show the application points of the body
grease.
SETTING AFTER INSTALLATION
Installation
If any of the following work has been done, reset the power window motor limit switch.
• Removal and installation of the regulator assembly.
LIIA0670E
Revision: December 20092009 QX56
FRONT DOOR GLASS AND REGULATORGW-17
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• Removal and installation of the power window motor from the regulator.
• Installation of a new glass window.
• Installation of a new glass run.
Check the label on the power window motor for the part number. If the power window motor part number
matches one of the following, the limit switch must be reset using the “INSTALLATION WITHOUT RESET
SWITCH” procedure.
• 80730-ZT01A
• 80731-ZT01A
• 80730-ZM70B
• 80731-ZM70B
If the power window motor part number does not match one of the part numbers above, the limit switch must
be reset using the “INSTALLATION WITH RESET SWITCH” procedure.
NOTE:
Some of the power window motors with the part num bers above may appear to have a reset switch, but it will
not reset the limit switch.
INSTALLATION WITHOUT RESET SWITCH - (Motors listed above)
Check the label on the power window motor for the pa rt number. If the power window motor part number does
not match one of the above, use the “INSTALLATION WITH RESET SWITCH” procedure.
NOTE:
Some of the power window motors may appear to have a re set switch, but it will not reset the limit switch.
1. Connect the door harness connector to the power window motor, and rotate the motor more than 5 turns
in the glass raising (up) direction.
2. Install the power window motor onto the regulator.
3. Install the regulator assembly into the door and secure regulator assembly with the nuts and bolt.
4. Install the glass into the door and align with the regulator, then install the glass bolts.
5. Raise the glass to the top position. CAUTION:
Do not operate the glass automatical ly to raise the glass to the top.
6. Reposition the vapor barrier.
7. Install the front door finisher panel. Refer to INT-11, "
Removal and Installation".
INSTALLATION WITH RESET SWITCH - (Motors not listed above)
1. Install the power window motor onto the regulator.
2. Install the regulator assembly into the door and secure regulator assembly with the nuts and bolt.
3. Connect the door harness connector to the power window motor.
4. Install the glass into the door and align with the regulator, then install the glass bolts.
Power Window Motor Up Direction
• LH motor rotate counterclockwise
• RH motor rotate clockwise
Regulator assembly nuts
and bolt : 7.5 N·m (0.77 kg-m, 66 in-lb)
Glass bolts : 6.1 N·m (0.62 kg-m, 54 in-lb)
Regulator assembly nuts
and bolt : 7.5 N·m (0.77 kg-m, 66 in-lb)
Glass bolts : 6.1 N·m (0.62 kg-m, 54 in-lb)
Revision: December 20092009 QX56
REAR DOOR GLASS AND REGULATORGW-19
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REAR DOOR GLASS AND REGULATOR
Removal and InstallationINFOID:0000000003775957
REAR DOOR GLASS
Removal
1. Remove the rear door finisher. Refer to INT-11, "Removal and Installation".
2. Position the vapor barrier aside.
3. Temporarily reconnect the power window switch.
4. Operate the power window switch to raise/lower the door win- dow until the glass bolts can be seen.
5. Remove the glass run from the partition glass.
6. Remove the partition sash bolt (lower) and screw (upper) to remove the sash.
7. Remove the glass bolts and glass.
Installation
Installation is in the reverse order of removal.
Fitting Inspection
• Check that the glass is securely fit into the glass run groove.
• Lower the glass slightly [approximately 10 to 20 mm (0 .39 to 0.79 in)], and check that the clearance to the
sash is parallel. If the clearance between the glass and sash is not parallel, loosen the regulator bolts, guide
rail bolts, and glass and carrier plate bolts to correct the glass position.
REAR DOOR GLASS REGULATOR
WIIA0942E
SIIA0290E
Glass bolts : 6.1 N·m (0.62 kg-m, 54 in-lb)
Revision: December 20092009 QX56
HA-48
< ON-VEHICLE REPAIR >
LIQUID TANK
LIQUID TANK
Removal and Installation of Liquid TankINFOID:0000000005873219
REMOVAL
1. Remove the condenser. Refer to HA-44, "Removal and Installation for Condenser" .
2. Clean liquid tank and its surrounding area, and remove dirt and rust from liquid tank. CAUTION:
Be sure to clean carefully.
3. Remove bracket bolt (A) and liquid tank attachment bolt (B) from liquid tank (1).
4. Remove liquid tank bracket (1) from protruding part of con- denser (2).
5. Slide liquid tank (3) upward away from condenser mounting block, and remove liquid tank (3).
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
Be careful to align the threaded liquid tank attachment bolt hole (A)
with condenser mounting block (B).
CAUTION:
Make sure liquid tank attachment bolt is securely installed atcondenser mounti ng block (B).
Always replace O-rings for A/C piping with new ones, and
apply compressor oil when installing.
When recharging refrigeran t, check for leaks. Refer to HA-24,
"Checking of Refrigerant Leaks" .
ALIIA0403ZZ
ALIIA0404ZZ
ALIIA0405ZZ
Revision: December 20092009 QX56
HAC-2
MAGNET CLUTCH ............................................72
System Description .............................................. ...72
Magnet Clutch Component Function Check ........ ...72
Magnet Clutch Diagnosis Procedure ................... ...73
WATER VALVE CIRCUIT ..................................77
Description ........................................................... ...77
Water Valve Diagnosis Procedure ..........................77
AMBIENT SENSOR ...........................................79
Component Description ....................................... ...79
Ambient Sensor Diagnosis Procedure ....................79
Ambient Sensor Component Inspection .................80
IN-VEHICLE SENSOR .......................................82
Component Description ....................................... ...82
In-Vehicle Sensor Diagnosis Procedure .................82
In-Vehicle Sensor Component Inspection ..............84
OPTICAL SENSOR ...........................................85
Component Description ..........................................85
Optical Sensor Diagnosis Procedure ......................85
INTAKE SENSOR ..............................................87
System Description .............................................. ...87
Intake Sensor Diagnosis Procedure .......................87
Intake Sensor Component Inspection ................. ...88
POWER SUPPLY AND GROUND CIRCUIT
FOR CONTROLLER ..........................................
89
Component Description ....................................... ...89
A/C Auto Amp. Component Function Check ..........89
A/C Auto Amp Power and Ground Diagnosis Pro-
cedure .....................................................................
90
ECU DIAGNOSIS .......................................91
AIR CONDITIONER CONTROL ..................... ...91
A/C Auto Amp. Terminals Reference Values ..........91
Wiring Diagram .................................................... ...93
SYMPTOM DIAGNOSIS ...........................109
AIR CONDITIONER CONTROL ..................... ..109
Symptom Matrix Chart ........................................ .109
INSUFFICIENT COOLING ................................110
Component Function Check ................................ .110
Diagnostic Work Flow ...........................................111
Performance Chart ................................................113
Trouble Diagnoses for Abnormal Pressure ...........114
INSUFFICIENT HEATING ................................118
Component Function Check .................................118
NOISE ...............................................................120
Component Function Check ................................ .120
MEMORY FUNCTION DOES NOT OPERATE ..122
Memory Function Check ...................................... .122
PRECAUTION ...........................................123
PRECAUTIONS .............................................. ..123
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. .
123
Working with HFC-134a (R-134a) ........................ .123
Precaution for Service Equipment ........................124
Revision: December 20092009 QX56
HAC-20
< FUNCTION DIAGNOSIS >[AUTOMATIC AIR CONDITIONER]
DIAGNOSIS SYSTEM (HVAC)
DIAGNOSIS SYSTEM (HVAC)
CONSULT-III Function (HVAC)INFOID:0000000003775338
CONSULT-III can display each diagnostic item using the diagnostic test modes shown following.
SELF-DIAGNOSIS
Display Item List
DATA MONITOR
Display Item List
Diagnostic mode
Description
SELF-DIAG RESULTS Displays A/C au to amp. self-diagnosis results.
DATA MONITOR Displays A/C auto amp. input/output data in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read. ECU PART NUMBER A/C auto amp. part number can be read.
DTC Description
Reference page
B2573 Battery voltage out of range CHG-8, "
Inspection Procedure"
B2578 In-vehicle sensor circuit out of range (low)
HAC-82, "In-Vehicle Sensor Diagnosis Procedure"B2579 In-vehicle sensor circuit out of range (high)
B257B Ambient sensor circuit short HAC-79, "
Ambient Sensor Diagnosis Procedure"B257C Ambient sensor circuit open
B257F Optical sensor (Driver) circuit open or short HAC-85, "
Optical Sensor Diagnosis Procedure".
B2580 Optical sensor (Passenger) circuit open or short
B2581 Intake sensor circuit short HAC-87, "
Intake Sensor Diagnosis Procedure"B2582 Intake sensor circuit open
U1000 CAN bus fault LAN-14, "
Trouble Diagnosis Flow Chart"
Monitor itemValue Contents
BATT VIA CAN "V" Displays battery voltage signal.
IGN VIA CAN "ON/OFF" Displays ignition switch signal.
DVR SUNLD SEN "w/m2" Displays optical sensor (driver) signal.
PAS SUNLD SEN "w/m2" Displays optical sensor (passenger) signal.
AMB TEMP SEN "° C" Displays ambient sensor signal.
EVAP TEMP SEN "° C" Displays intake sensor signal.
INCAR TMP SEN "° C" Displays in-vehicle sensor signal.
RR TEMPSET FR "V" Displays air mix door (front) set point signal.
RR TEMPSET RR "V" Displays air mix door (rear) set point signal.
MODE FDBCK "V" Displays mode door motor feedback signal.
DVR MIX FDBCK "V" Displays air mix door motor (driver) feedback signal.
PAS MIX FDBCK "V" Displays air mix door motor (passenger) feedback signal.
RR FDBCK "V" Displays air mix door motor (rear) feedback signal.
DEF FDBCK "V" Displays defroster door motor feedback signal.
Revision: December 20092009 QX56
DIAGNOSIS SYSTEM (BCM)HAC-21
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DIAGNOSIS SYSTEM (BCM)
CONSULT-III Function (BCM - COMMON ITEM)INFOID:0000000004335398
APPLICATION ITEM
CONSULT-III performs the following functions via CAN communication with BCM.
SYSTEM APPLICATION
BCM can perform the following functions for each system.
NOTE:
It can perform the diagnosis modes except the following for all sub system selection items.
CONSULT-III Function (BCM - AUTO AIR CONDITIONER)INFOID:0000000004335399
DATA MONITOR
Diagnosis mode Function Description
WORK SUPPORT Changes the setting for each system function.
SELF-DIAG RESULTS Displays the diagnosis results judged by BCM. Refer to BCS-51, "
DTCIndex".
CAN DIAG SUPPORT MNTR Monitors the reception status of CAN communication viewed from BCM.
DATA MONITOR The BCM input/output signals are displayed.
ACTIVE TEST The signals used to activate each device are forcibly supplied from BCM.
ECU IDENTIFICATION The BCM pa rt number is displayed.
CONFIGURATION • Enables to read and save the vehicle specification.
• Enables to write the vehicle specification when replacing BCM.
System
Sub system selection item Diagnosis mode
WORK SUPPORT DATA MONITOR ACTIVE TEST
BCM BCM ×
Door lock DOOR LOCK ×××
Rear window defogger REAR DEFOGGER ×
Warning chime BUZZER ××
Interior room lamp timer INT LAMP ×××
Remote keyless entry system MULTI REMOTE ENT ××
Exterior lamp HEAD LAMP ×××
Wiper and washer WIPER ×××
Turn signal and hazard warning lamps FLASHER ××
Air conditioner AIR CONDITONER ×
Intelligent Key system INTELLIGENT KEY ×
Combination switch COMB SW ×
Immobilizer IMMU ××
Interior room lamp battery saver BATTERY SAVER ×××
Back door open TRUNK ××
RAP (retained accessory power) RETAINED PWR ×××
Signal buffer system SIGNAL BUFFER ××
TPMS (tire pressure monitoring sys-
tem) AIR PRESSURE MONITOR
×××
Vehicle security system PANIC ALARM ×
Revision: December 20092009 QX56
AIR CONDITIONER CONTROLHAC-91
< ECU DIAGNOSIS > [AUTOMATIC AIR CONDITIONER]
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ECU DIAGNOSIS
AIR CONDITIONER CONTROL
A/C Auto Amp. Terminals Reference ValuesINFOID:0000000003775388
Measure voltage between each terminal and ground by following
Terminals and Reference Value for A/C auto amp. (1).
A/C AUTO AMP. HARNESS CO NNECTOR TERMINAL LAYOUT
TERMINALS AND REFERENCE VALUES FOR A/C AUTO AMP.
AWIIA0170ZZ
AWIIA0840ZZ
Te r m i n a l No. Wire
color Item
Ignition
switch Condition
Voltage (V)
(Approx.)
1 G/O Optical sensor (driver) ON- 0 - 5V
2 L Air mix door motor (passe nger) ON-Battery voltage
3 P V ref ACTR (ground) ON- 5V
4 W/R Compressor ON signal ON A/C switch OFF
5V
ON A/C switch ON 0V
5 L/R Fan ON signal ON Blower switch OFF
5V
ON Blower switch ON 0V
6 SB Air mix door motor (driver) feedback ON -0 - 5V
7 GR Mode door motor feedback ON- 0 - 5V
8 R/L Illumination + ON Park lamps ONBattery voltage
9 BR Illumination - - Park lamps ON
10 LG/B Defroster door motor feedback ON -0 - 5V
11 L/B Intake sensor ON- 0 - 5V
12 G/Y Variable blower control (rear) ON- 0 - 5V
13 G/R Variable blower control (front) ON- 0 - 5V
PIIA2344E
Revision: December 20092009 QX56