CCS
DIAGNOSIS SYSTEM (ICC SENSOR INTEGRATED UNIT)
CCS-17
< FUNCTION DIAGNOSIS >
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DIAGNOSIS SYSTEM (ICC SENSOR INTEGRATED UNIT)
Diagnosis DescriptionINFOID:0000000003776935
The ICC system includes the on board self-diagnosis functi on that allows the technician to check for any trou-
ble codes on the ICC system display by operating the ICC steering switch.
ON BOARD SELF-DIAGNOSIS OPERETION PROCEDURE
1. Turn ignition switch OFF.
2. Start engine.
3. From 5 seconds through 15 seconds after start engine, press
RESUME/ACCELERATE switch 5 times, and SET/COAST
switch 5 times.
NOTE:
• Never turn the MAIN switch ON.
• When operation above is not completed from 5 secondsthrough 15 seconds, start again from above go to 1.
4. When the on board self-diagnosis starts up, the ICC system display shows DTC No. (1) at the set vehicle speed indicator. Refer to CCS-55, "
Diagnostic Trouble Code (DTC) Chart".
NOTE:
• DTC will disappear after 5 minutes.
• When more than one malfunction is detected, a maxi mum of 3 code numbers can be stored; the latest
malfunction will be displayed first.
WHEN ON BOARD SELF-DIAGNOSIS WILL NOT START UP
If the on board self-diagnosis does not start up, check the following items.
PKIB8371E
JSOIA0008GB
Assumed abnormal point Inspection item
ICC steering switch malfunction. Perform the inspection for DTC 46 OPERATION SW CIRC. Refer to CCS-30, "
DTC
46 OPERATION SW CIRC" .
Harness malfunction between ICC
steering switch and ECM.
ECM malfunction.
ICC unit malfunction. • Inspect the ICC sensor power and ground circuits. Refer to
CCS-25, "
DTC 31
POWER SUPPLY CIR1, DTC 34 POWER SUPPLY CIR2"
• Perform the self-diagnosis for the ICC unit with CONSULT-III, and check the diag-
nosis results. Refer to CCS-55, "
Diagnostic Trouble Code (DTC) Chart".
Revision: December 20092009 QX56
CCS-18
< FUNCTION DIAGNOSIS >
DIAGNOSIS SYSTEM (ICC SENSOR INTEGRATED UNIT)
ERASING ON BOARD SELF-DIAGNOSIS
1. Stop the vehicle and turn ignition switch OFF.
2. Start engine and start on board self-diagnosis.
3. During on board self-diagnosis, press CANCEL switch 5 times,
and DISTANCE switch 5 times in this order.
NOTE:
• Press them within 10 seconds after pressing CANCEL switch
at first.
• When operation is not completed within 10 seconds, start again from step 2 above.
4. DTC 55 will be shown. NOTE:
DTC of an existing malfunction will not be erased.
5. Turn ignition switch OFF to exit the diagnosis.
CONSULT-III Function (ICC)INFOID:0000000003776936
DESCRIPTION
CONSULT-III can display each diagnostic item us ing the diagnostic test modes shown following.
WORK SUPPORT
Cause of Auto-Cancel Display Item List
×: Applicable
PKIB8373E
Test mode Function
Work Support • Monitors aiming direction to facilitate laser beam aiming operation.
• Indicates causes of automatic cancellation of the ICC system.
Self Diagnostic Result Displays malfunctioning system memorized in ICC sensor integrated unit.
Data Monitor Displays real-time input/output data of ICC sensor integrated unit.
Active Test Enables operation check of electrical loads by sending driving signal to them.
ECU Identification Displays part number of ICC sensor integrated unit.
Work support item Function
CAUSE OF AUTO-CANCEL Indicates causes of automatic cancellation of the ICC system.
LASER BEAM ADJUST Outputs laser beam, calculates dislocation of the beam, and indicates adjustment direction.
For the adjustment procedure, refer to
CCS-5, "
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement".
Cause of cancellationVehicle-to-vehi-
cle distance
control modeConventional
(fixed speed)
cruise control
mode
Description
OPERATING WIPER ×Windshield wipers were operated at HI or LO speed operation.
OPERATING ABS ×ABS function was operated.
OPERATING TCS ××TCS function was operated.
OPERATING VDC ××VDC function was operated.
OPE SW VOLT CIRC ××Outside the standard control switch input voltage was detected.
ECM CIRCUIT ××ECM did not permit ICC operation.
LASER SUN BEAM ×Intense light such as sunlight entered ICC sensor integrated unit
light sensing part.
LASER TEMP ×Temperature around ICC sensor integrated unit became low.
OP SW DOUBLE TOUCH ××ICC steering switches were pressed at the same time.
WHL SPD ELEC NOISE ××Wheel speed sensor signal caught electromagnetic noise.
Revision: December 20092009 QX56
CCS
DTC109 LASER HIGH TEMPCCS-45
< COMPONENT DIAGNOSIS >
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DTC109 LASER HIGH TEMP
DTC 109 LASER HIGH TEMPINFOID:0000000003776955
1.CHECK SYMPTOM
Inspect engine cooling system.
Did the engine overheat?
YES >> • Repair cooling system. • Erase DTC and perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC Sys-
tem Running Test". Then perform self-diagnosis of ICC system again.
NO >> • Replace ICC sensor and adjust laser beam aiming. Refer to CCS-71, "
ICC Sensor".
• Erase DTC, then perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC Sys-
tem Running Test". Then perform self-diagnosis of ICC system again.
Revision: December 20092009 QX56
CCS
THE SYSTEM DOES NOT DETECT THE VEHICLE AHEAD AT ALL
CCS-65
< SYMPTOM DIAGNOSIS >
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THE SYSTEM DOES NOT DETECT THE VEHICLE AHEAD AT ALL
Diagnosis ProcedureINFOID:0000000003776968
1.VISUAL CHECK
With ignition switch turned ON (engine not started), che ck that all indicator lamps in ICC system display are
continuously lit. (Check for a missing segment in preceding vehicle detection display.)
Does the display operate normally?
YES >> GO TO 2
NO >> Check combination meter. Refer to MWI-24, "
Diagnosis Description".
2. VISUAL CHECK
Check ICC sensor window for contamination and foreign materials.
Is the ICC sensor window clean and free of obstruction?
YES >> If any contamination or foreign materials are found, remove them. Perform ICC system running
test. Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
NO >> GO TO 3
3.VISUAL CHECK
Check ICC sensor window for cracks and scratches.
Is the ICC sensor window intact?
YES >> GO TO 4
NO >> • Replace ICC sensor and perform laser beam aiming adjustment. Refer to CCS-71, "
ICC Sen-
sor".
• Perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
4.ADJUST ICC SENSOR
• After performing laser beam aiming adjustment, perform ICC system running test. Refer to CCS-8, "
ACTION
TEST : ICC System Running Test". Check that preceding vehicle detection performance has been improved.
Is the ICC system operating normally?
YES >> INSPECTION END.
NO >> • Replace ICC sensor and perform laser beam aiming adjustment. Refer to CCS-71, "
ICC Sen-
sor".
• Perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
Revision: December 20092009 QX56
CHG
PRECAUTIONSCHG-3
< PRECAUTION >
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5. When the repair work is completed, return the ignition switch to the
″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Power Generation Variable Voltage Control SystemINFOID:0000000003776538
CAUTION:
For this model, the battery current sensor that is installed to the negative battery cable measures the
charging/discharging current of the battery and performs various engine controls. If an electrical com-
ponent is connected directly to the negative battery terminal, the current flowing through that compo-
nent will not be measured by the battery current sensor. This condition may cause a malfunction of
the engine control system and battery discharge m ay occur. Do not connect an electrical component
or ground wire directly to the battery terminal.
Revision: December 20092009 QX56
CHG
POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM OPERATION
INSPECTION
CHG-9
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POWER GENERATION VOLTAGE VARI
ABLE CONTROL SYSTEM OPER-
ATION INSPECTION
Inspection ProcedureINFOID:0000000003776549
CAUTION:
When performing this inspection, always use a charged battery that has completed the battery inspec-
tion. (When the charging rate of the battery is low, the response speed of the voltage change will
become slow. This can cause an incorrect inspection.)
1.CHECK ECM (CONSULT-III)
Perform ECM self-diagnosis with CONSULT-III. Refer to EC-63, "
CONSULT-III Function (ENGINE)".
Self
-diagnostic results content
No malfunction detected>> GO TO 2.
Malfunction detected>> Check applicable parts, and repair or replace corresponding parts.
2.CHECK OPERATION OF POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM
1. Connect CONSULT-III and start the engine.
2. The selector lever is in “P” or “N” position and a ll of the electric loads and A/C, etc. are turned OFF.
3. Select “ALTERNATOR DUTY” in “Active Test” of “ENGINE”, and then check the value of “BATTERY
VOLT” monitor when DUTY value of “ALTERNATOR DUTY” is set to 40.0 %.
4. Check the value of “BATTERY VOLT” monitor when DUTY value of “ALTERNATOR DUTY” is set to 80.0%.
Is the measurement val ue within specification?
YES >> Inspection End.
NO >> GO TO 3.
3.CHECK IPDM E/R (CONSULT-III)
Perform IPDM E/R self-diagnosis with CONSULT-III. Refer to PCS-14, "
CONSULT - III Function (IPDM E/R)".
Self
-diagnostic results content
No malfunction detected>> GO TO 4.
Malfunction detected>> Check applicable parts, and repair or replace corresponding parts.
4.CHECK HARNESS BETWEEN GE NERATOR AND IPDM E/R
1. Turn ignition switch OFF.
2. Disconnect generator connector E205 and IPDM E/R connector E122.
3. Check continuity between generator harness connector E205 (A) terminal 4 and IPDM E/R harness connector E122 (B) termi-
nal 37. “BATTERY VOLT”
2 seconds after setting the
DUTY value of “ALTERNA-
TOR DUTY” to 40.0 %
: 12 - 13.6 V
“BATTERY VOLT”
20 seconds after setting
the DUTY value of “ALTER-
NATOR DUTY” to 80.0 % : +0.5 V or more against
the value of “BATTERY
VOLT” monitor when
DUTY value is 40.0 %
AB
Continuity
Connector Terminal Connector Terminal
E205 4E122 37Yes
ALMIA0196ZZ
Revision: December 20092009 QX56
CHG
B TERMINAL CIRCUITCHG-11
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B TERMINAL CIRCUIT
DescriptionINFOID:0000000003776550
The terminal “1” circuit supplies power to charge the battery and operate the vehicles electrical system.
Diagnosis ProcedureINFOID:0000000003776551
1.CHECK TERMINAL “1” CONNECTION
1. Turn ignition switch OFF.
2. Verify terminal “1” is clean and tight.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair terminal “1” connection. Confirm repa ir by performing complete Starting/Charging system
test. Refer to diagnostic station instruction manual.
2.CHECK TERMINAL “1” CIRCUIT
Check voltage between generator connector E204 terminal 1 and
ground.
Is voltage reading as specified?
YES >> GO TO 3.
NO >> Check harness for open between generator and fusible link.
3.CHECK TERMINAL “1” CONNECTION (VOLTAGE DROP TEST)
1. Start engine, then engine running at idle and warm.
2. Check voltage between battery positive terminal and generator connector E204 terminal 1.
Is the voltage reading as specified?
YES >> Terminal “1” circuit is normal. Refer to CHG-5, "Work
Flow".
NO >> Check harness between battery and generator for high resistance.
(+) (-) Voltage
Connector Terminal
E204 1Ground Battery voltage
ALMIA0197ZZ
(+)
(-)Voltage
Connector Terminal
E204 1 Battery positive terminal Less than 0.2V
ALMIA0198ZZ
Revision: December 20092009 QX56
CHG-12
< COMPONENT DIAGNOSIS >
L TERMINAL CIRCUIT
L TERMINAL CIRCUIT
DescriptionINFOID:0000000003776552
The terminal “2” (L) circuit controls the charge warning lamp. The charge warning lamp illuminates when the
ignition switch is set to ON or START. When the generator is providing sufficient voltage with the engine run-
ning, the charge warning lamp will go off. If the c harge warning lamp illuminates with the engine running, a
malfunction is indicated.
Diagnosis ProcedureINFOID:0000000003776553
1.CHECK CHARGE WARNING LAMP CIRCUIT CONNECTION
Verify generator connector E205 terminal 2 is clean and tight.
Is the connection secure?
YES >> GO TO 2.
NO >> Repair the connection. Confirm repair by per forming complete Starting/Charging system test.
Refer to diagnostic station instruction manual.
2.CHECK CHARGE WARNING LAMP CIRCUIT
1. Disconnect generator connector E205.
2. Apply ground to generator harness connector E205 terminal 2 with the ignition switch in the ON position.
Does the charge lamp illuminate?
YES >> Check generator function. Refer to CHG-5, "Work Flow".
NO >> GO TO 3.
3.CHECK HARNESS CONTINUITY
1. Turn ignition switch OFF.
2. Disconnect the generator connector E205 and combination meter connector M24.
3. Check continuity between generator harness connector E205 (A) terminal 2 and combination meter harness connector M24
(B) terminal 6.
4. Check continuity between generator harness connector E205 (A) terminal 2 and ground.
Are the continuity results as specified?
YES >> Replace the combination meter. Refer to MWI-102, "Removal and Installation".
NO >> Repair the harness or connector. Charge lamp should illuminate
ALMIA0200ZZ
AB
Continuity
Connector Terminal Connector Terminal
E205 2M24 6Yes
A —
Continuity
Connector Terminal
E205 2Ground No
AWMIA1099ZZ
Revision: December 20092009 QX56