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SHOCK ABSORBERRSU-15
< REMOVAL AND INSTALLATION >
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SHOCK ABSORBER
Removal and InstallationINFOID:0000000005889873
REMOVAL
1. Remove the wheel and tire assembly using power tool. Refer to WT-41, "Adjustment".
2. If equipped with the rear load leveling air suspens ion system, use CONSULT-III "EXHAUST SOLENOID"
active test to release the air pressure from the rear load leveling air suspension system.
3. Disconnect the height sensor electrical connector.
4. If equipped with the rear load leveling air suspension system, disconnect the rear load leveling air suspension hose from the
shock absorber.
To disconnect the hose, push in on the lock ring using a suit-able tool and pull the air hose out.
5. Remove rear wheel fender protector front .
6. Remove the shock absorber upper and lower end bolts using power tool.
7. Remove the shock absorber. CAUTION:
If equipped with the rear lo ad leveling air suspension sys-
tem, do not damage the rubber boot on the shock absorber.
INSTALLATION
Installation is in the reverse order of removal.
Tighten the shock absorber bolts to specification. Refer to RSU-15, "Removal and Installation"
.
DisposalINFOID:0000000005873208
1. Set shock absorber horizontally with the piston rod fully extended.
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RSU-16
< REMOVAL AND INSTALLATION >
SHOCK ABSORBER
2. Drill 2 – 3 mm (0.08 – 0.12 in) hole at the position ( ) from topas shown in the figure to release gas gradually.
CAUTION:
Wear eye protection (safety glasses).
Wear gloves.
Be careful with metal chips or oil blown out by the com-pressed gas.
NOTE:
Drill vertically in this direction ( ).
Directly to the outer tube avoiding brackets.
The gas is clear, colorless, odorless, and harmless.
3. Position the drilled hole downward and drain oil by moving the piston rod several times. CAUTION:
Dispose of drained oil according to the law and local regulations.
A : 20 – 30 mm (0.79 – 1.18 in)
JPEIA0161ZZ
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SUSPENSION ARMRSU-17
< REMOVAL AND INSTALLATION >
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SUSPENSION ARM
Removal and InstallationINFOID:0000000005889874
REMOVAL
1. If equipped with rear load leveling air suspension system, use CONSULT-III “EXHAUST SOLENOID”
active test to release the air pressure from the rear load leveling air suspension system.
2. If equipped with the rear load leveling air suspension system, disconnect the electrical connectors for the
height sensor and the rear load leveling air suspension compressor assembly.
3. If equipped with the rear load leveling air suspension system, unclip the rubber cover to access the rear
load leveling air suspension compressor assembly.
4. If equipped with the rear load leveling air suspension system, disconnect the rear load leveling air suspension hoses at the
rear load leveling air suspension compressor assembly.
To disconnect the hoses, push in on the lock ring using a suit-able tool and pull the hose out.
5. Remove both of the rear wheel and tire assemblies using power tool.
6. Remove the brake caliper without disconnecting the brake hoses, using power tool. Reposition the brake caliper out of the
way using a suitable wire. Refer to BR-36, "Removal and Instal-
lation of Brake Caliper and Disc Rotor".
CAUTION:
Do not crimp or stretch the brake hose when re positioning the brake caliper out of the way.
Do not press brake pedal while the brake caliper is removed.
7. Remove the spare tire.
8. Remove both lower shock bolts.
9. Disconnect the two rear ABS sensor electrical connectors.
10. Remove the two rear drive shafts at t he rear final drive and support drive shafts.
11. Remove the rear final drive. Refer to DLN-250, "Removal and Installation"
.
12. Remove the EVAP canister bolt from the top of the rear suspension member.
13. Disconnect the parking brake cables from t he brackets on the rear suspension member.
14. Disconnect parking brake cables at equalizer. Refer to PB-7, "Removal and Installation"
.
15. Set a suitable jack to support each of the rear lower links and the coil spring tension.
16. Remove both of the rear lower link outer bolts and lower the jack to remove the rear coil springs. If equipped with the rear load leveling air suspension systemremove the height sensor bracket bolt from the LH rear lower link.
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FRONT LOWER LINKRSU-19
< REMOVAL AND INSTALLATION >
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FRONT LOWER LINK
Removal and InstallationINFOID:0000000005889875
REMOVAL
1. Remove the wheel and tire assembly using power tool.
2. If equipped with rear load leveling air suspension system, use CONSULT-III “EXHAUST SOLENOID”
active test to release the air pressure from the rear load leveling air suspension system.
3. Set suitable jack to support rear lower link.
4. Remove the shock absorber lower end bolt.
5. Remove stabilizer bar connecting rod from front lower link.
6. Remove stabilizer bar clamps and place bar aside.
7. Remove the adjusting bolt and nut, and the bolt and nut, from the front lower link and rear suspension member using power
tool.
8. Remove the front lower link pinch bolt and nut on the knuckle side using power tool.
9. Disconnect the front lower link from the knuckle using a soft hammer.
CAUTION:
Do not damage the ball joint or axle boot with the soft ham-
mer.
10. Remove the front lower link.
INSPECTION AFTER REMOVAL
Check front lower link and bushing for any deformation, crack, or damage. Replace if necessary.
Check rubber bushing for damage, cracks and deformation. Replace suspension arm assembly if neces-
sary.
Before checking, turn ball joint at least 10 revo lutions so that ball joint is properly broken in.
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RSU-24
< REMOVAL AND INSTALLATION >
REAR LOAD LEVELING AIR SUSPENSION COMPRESSOR ASSEMBLY
REAR LOAD LEVELING AIR SUSPENSION COMPRESSOR ASSEMBLY
Removal and InstallationINFOID:0000000003772299
Rear Load Leveling Air Suspension System
REMOVAL
1. Use CONSULT-III "EXHAUST SOLENOID" active test to release the air pressure from the rear load level-
ing air suspension system.
2. Disconnect the electrical connectors for the rear load leveling air suspension compressor assembly.
3. Unclip the rubber cover to access the rear load leveling air suspension compressor assembly.
4. Disconnect the rear load leveling air suspension hoses at the rear load leveling air suspension compressor assembly.
To disconnect the hoses, push in on the lock ring using a suit-
able tool and pull the hose out.
AWEIA0054GB
1. Rear load leveling air suspension
hose, RH 2. Shock absorber, RH 3. Height sensor
4. Rear load leveling air suspension hose, LH 5. Shock absorber, LH 6. Rear load leveling air suspension
compressor assembly
Front
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HEIGHT SENSORRSU-27
< REMOVAL AND INSTALLATION >
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HEIGHT SENSOR
Removal and InstallationINFOID:0000000003772302
Rear Load Leveling Air Suspension System
REMOVAL
1. Use CONSULT-III “EXHAUST SOLENOID ” active test to release the air pressure from the rear load level-
ing air suspension system.
2. Disconnect the electrical connector for the height sensor.
3. Remove the two height sensor bolts and height sensor arm bracket bolt.
4. Remove the height sensor.
INSTALLATION
Installation is in the reverse order of removal.
AWEIA0054GB
1. Rear load leveling air suspension hose, RH 2. Shock absorber, RH 3. Height sensor
4. Rear load leveling air suspension hose, LH 5. Shock absorber, LH 6. Rear load leveling air suspension
compressor assembly
Front
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SE-68
< DISASSEMBLY AND ASSEMBLY >
FRONT SEAT
Disassembly and Assembly
INFOID:0000000003775483
SEATBACK TRIM AND PAD
WARNING:
Removal of front side air bag module should only be done to allow deployment of front side air bag
module prior to disposal of seatback assembly.
NOTE:
Only complete seatback assemblies can be replaced on vehicles equipped with side air bags.
Be sure to set the front/rear cushion lifter to the top position.
Driver Seat
1. Remove the headrest.
2. Unhook the j-channel.
3. From inside of the seatback, squeeze the headrest holder tabs at the base of the stay pipe and pull up to remove.
NOTE:
Before installing the headrest holder, check its orientation (front/
rear and right/left).
Passenger Seat
1. Remove the headrest.
2. Remove the seatback board from the back of the seatback.
19. Outer pedestal finisher 20. Seat cushion outer finisher21. Seat cushion assembly
22. Power seat switch escutcheon 23. Slide switch knob 24. Recliner switch knob
25. Seatback assembly 26. Headrest holder27. Seat slide/ recline switch
28. Power lumbar switch
LIIA1580E
LRS023
PIIA0163E
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FRONT SEATSE-69
< DISASSEMBLY AND ASSEMBLY >
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3. Remove the retainer.
4. From inside of the seatback, squeeze the headrest holder tabs
at the base of the stay pipe and pull up to remove.
NOTE:
Before installing the headrest holder, check its orientation (front/
rear and right/left).
Removal of seatback assembly
1. After completing the steps 1 and 2 of "Seatback Trim and Pad", remove the side air bag harness connec- tor from the seat cushion.
2. Remove the mounting bolts (2 for each side) and seatback assembly.
Installation of seatback assembly
• Installation is in the reverse order of removal.
SEAT CUSHION TRIM AND PAD (DRIVER) OR SEAT CUSHION ASSEMBLY (PASSENGER)
CAUTION:
• Front passenger seat is equipped with an Occupant Classification System sensor and control mod-
ule. Do not disassemble front passenger seat cushion assembly or remove the trim as this will affect
the Occupant Classificatio n System calibration.
• Always replace passenger seat cushion as an assembly.
• When removed, the passenger seat cushion must al ways be placed pan side UP to prevent damage.
• During installation, the wire harn ess clips must be reinstalled in the holes they were originally in.
Do not add clips.
• The Occupant Classification System control module can only be replaced as part of the seat cushion
assembly.
NOTE:
If the vehicle has been involved in a collision t he seat must be inspected for damage. Refer to SR-20, "
For
Frontal Collision" .
1. Remove the power seat switch knobs, power seat switch escutcheon and lumbar switch bezel.
2. Remove the power seat and power lumbar switches.
SIIA0113E
LRS023
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