EC-70
< FUNCTION DIAGNOSIS >[VK56DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item
A/F S1 HTR (B1)
[%] A/F sensor 1 heater control value com-
puted by ECM according to the input sig-
nals.
The current flow to the heater becomes larger as the value increases.
A/F S1 HTR (B2)
[%]
AC PRESS SEN [V]
The signal voltage from the refrigerant
pressure sensor is displayed.
VHCL SPEED SE
[km/h] or [mph] The vehicle speed computed from the
vehicle speed signal sent from combina-
tion meter is displayed.
SET VHCL SPD
[km/h] or [mph] The preset vehicle speed is displayed.
MAIN SW
[ON/OFF] Indicates [ON/OFF] condition from MAIN
switch signal.
CANCEL SW
[ON/OFF] Indicates [ON/OFF] condition from CAN-
CEL switch signal.
RESUME/ACC SW
[ON/OFF] Indicates [ON/OFF] condition from RE-
SUME/ACCELERATE switch signal.
SET SW
[ON/OFF] Indicates [ON/OFF] condition from SET/
COAST switch signal.
BRAKE SW1
[ON/OFF] Indicates [ON/OFF] condition from
ASCD brake switch signal.
BRAKE SW2
[ON/OFF] Indicates [ON/OFF] condition of stop
lamp switch signal.
DIST SW
[ON/OFF] Indicates [ON/OFF] condition from DIS-
TANCE switch signal.
ALT DUTY [%] Indicates the duty ratio of the power gen-
eration command value. The ratio is cal-
culated by ECM based on the battery
current sensor signal.
BAT CUR SEN [mV] The signal voltage of battery current sen-
sor is displayed.
ALT DUTY SIG
[ON/OFF] The control condition of the power gener-
ation voltage variable control (deter-
mined by ECM according to the input
signals) is indicated.
ON: Power generation voltage variable
control is active.
OFF: Power generation voltage variable
control is inactive.
A/F ADJ-B1 Indicates the correction factor stored in ECM. The factor is calculated from the
difference between the target air/fuel ra-
tio stored in ECM and the air-fuel ratio
calculated from air fuel ratio (A/F) sensor
1 signal.
A/F ADJ-B2 Monitored item
[Unit] ECM IN-
PUT SIG-
NALS MAIN
SIGNALS Description Remarks
Revision: December 20092009 QX56
EC-72
< FUNCTION DIAGNOSIS >[VK56DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
*: DTC P1442 and P1456 does not apply to JA60 models but appears in DTC Work Support Mode screens.
Generic Scan Tool (GST) FunctionINFOID:0000000003771319
DESCRIPTION
Generic Scan Tool (OBDII scan tool) complying with SAE J1978 has
8 different functions explained below.
ISO15765-4 is used as the protocol.
The name GST or Generic Scan Tool is used in this service manual.
FUNCTION
Test mode Test item Corresponding DTC No. Reference page
EVAPORATIVE
SYSTEM PURG FLOW P0441 P0441
EC-210
EVP SML LEAK P0442/P1442*P0442
EC-215P0455EC-250
EVP V/S LEAK P0456/P1456* P0456 EC-257
PURG VOL CN/V P1444 P0443EC-222
A/F SEN1A/F SEN1 (B1) P1276 P0130
EC-136A/F SEN1 (B1) P1278/P1279 P0133EC-146
A/F SEN1 (B2) P1286 P0150EC-136
A/F SEN1 (B2) P1288/P1289 P0153EC-146
HO2S2HO2S2 (B1) P0139 P0139
EC-164
HO2S2 (B1) P1146 P0138EC-157
HO2S2 (B1) P1147 P0137EC-152
HO2S2 (B2) P0159 P0159EC-164
HO2S2 (B2) P1166 P0158EC-157
HO2S2 (B2) P1167 P0157EC-152
SEF139P
Diagnostic test mode Function
Service $01 READINESS TESTS This diagnostic service gains access to current emission-related data values, including an-
alog inputs and outputs, digital inputs and outputs, and system status information.
Service $02 (FREEZE DATA) This diagnostic service gains access to emission-related data value which were stored by
ECM during the freeze frame. For details, refer to
EC-456, "DTC Index"
.
Service $03 DTCs This diagnostic service gains access to emission-related power train trouble codes which
were stored by ECM.
Service $04 CLEAR DIAG INFO This diagnostic service can clear all emission-related diagnostic information. This in-
cludes:
Clear number of diagnostic trouble codes (Service $01)
Clear diagnostic trouble codes (Service $03)
Clear trouble code for freeze frame data (Service $01)
Clear freeze frame data (Service $02)
Reset status of system monitoring test (Service $01)
Clear on board monitoring test results (Service $06 and $07)
Service $06 (ON BOARD TESTS) This diagnostic service accesses the results of on board diagnostic monitoring tests of
specific components/systems that are not continuously monitored.
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ECM
EC-421
< ECU DIAGNOSIS > [VK56DE]
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*1: Accelerator pedal position sensor 2 signal and throttle position sensor 2 signal are converted by ECM internally. Thus, the
y differ
from ECM terminals voltage signal.
*2: Before measuring the terminal voltage, confirm the battery is fully charged. Refer to PG-77
.
I/P PULLY SPD Vehicle speed: More than 20 km/h (12 MPH)
Almost the same speed as the
tachometer indication
VEHICLE SPEED Turn drive wheels and compare CONSULT-IIl value with the speedometer
indication. Almost the same speed as the
speedometer indication
TRVL AFTER MIL Ignition switch: ON Vehicle has traveled after MIL has
turned ON.0 - 65,535 km
(0 - 40,7
23 mile)
A/F S1 HTR (B1)
A/F S1 HTR (B2) Engine: After warming up, idle the engine 4 - 100%
AC PRESS SEN Engine: Idle
Both A/C switch and blower fan switch: ON (Compressor operates.)
1.0 - 4.0V
VHCL SPEED SE Turn drive wheels and compare CONSULT-IIl value with the speedometer
indication. Almost the same speed as the
speedometer indication
SET VHCL SPD Engine: Running ASCD: Operating. The preset vehicle speed is dis-
played.
MAIN SW Ignition switch: ON MAIN switch: Pressed ON
MAIN switch: Released OFF
CANCEL SW Ignition switch: ON CANCEL switch: Pressed ON
CANCEL switch: Released OFF
RESUME/ACC SW Ignition switch: ON RESUME/ACCELERATE switch:
Pressed
ON
RESUME/ACCELERATE switch: Re-
leased OFF
SET SW Ignition switch: ON SET/COAST switch: Pressed ON
SET/COAST switch: Released OFF
DIST SW Ignition switch: ON DISTANCE switch: Pressed ON
DISTANCE switch: Released OFF
BRAKE SW1 Ignition switch: ON Brake pedal: Fully released ON
Brake pedal: Slightly depressed OFF
BRAKE SW2 Ignition switch: ON Brake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
CRUISE LAMP Ignition switch: ON MAIN switch: Pressed at the 1st time
→
at the 2nd time ON
→ OFF
SET LAMP MAIN switch: ON
Vehicle speed: Between 40 km/h
(25 MPH) and 144 km/h (89
MPH) ASCD: Operating ON
ASCD: Not operating OFF
ALT DUTY Engine: Idle 0 - 80%
BAT CUR SEN Engine speed: Idle
Battery: Fully charged*
2
Selector lever: P or N
Air conditioner switch: OFF
No load Approx. 2,600 - 3,500mV
ALT DUTY SIG Power generation voltage variable control: Operating ON
Power generation voltage variable control: Not operating OFF
MONITOR ITEM CONDITION SPECIFICATION
Revision: December 20092009 QX56
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< ON-VEHICLE REPAIR >
FRONT DOOR GLASS AND REGULATOR
NOTE:
If any of the following work has been done, reset the power window motor limit switch.
• Removal and installation of the regulator assembly.
• Removal and installation of the power window motor from the regulator.
• Installation of a new glass window.
• Installation of a new glass run.
Check the label on the power window motor for the part number. If the power window motor part number
matches one of the following, the motor must be removed from the regulator and the limit switch reset using
the “INSTALLATION WITHOUT RESET SWITCH” procedure in “FRONT DOOR GLASS REGULATOR
ASSEMBLY”.
• 80730-ZT01A
• 80731-ZT01A
• 80730-ZM70B
• 80731-ZM70B
If the power window motor part number does not match one of the part numbers above, the limit switch can be
reset in the vehicle using the “INSTA LLATION WITH RESET SWITCH” procedure.
NOTE:
• The label can be checked with the power window motor in the vehicle by using a mirror.
• Some of the power window motors with the part num bers above may appear to have a reset switch, but it will
not reset the limit switch.
Fitting Inspection
• Check that the glass is securely fit into the glass run groove.
• Lower the glass slightly [approximately 10 to 20 mm (0 .39 to 0.79 in)] and check that the clearance to the
sash is parallel. If the clearance between the glass and sash is not parallel, loosen the regulator bolts, guide
rail bolts, and glass and guide rail bolts to correct the glass position.
FRONT DOOR GLASS REGULATOR
Removal
1. Remove the front door finisher. Refer to INT-11, "Removal and Installation".
2. Position the aside the vapor barrier.
3. Remove the hole cover over rear glass bolt.
4. Temporarily reconnect the power window switch.
5. Operate the power window main switch to raise/ lower the door window until the glass bolts can be seen.
6. Remove the glass bolts.
7. Raise the front door glass and hold it in place with suitable tool.
8. Disconnect the harness connector fr om the regulator assembly.
9. Remove the bolts and the regulator assembly.
Disassembly And Assembly
Remove the regulator motor from the regulator assembly.
Inspection After Removal
Check the regulator assembly for the following items. If a malfunc-
tion is detected, replace or grease it.
• Wire wear
• Regulator deformation
• Grease condition for each sliding part
The arrows in the figure show the application points of the body
grease.
SETTING AFTER INSTALLATION
Installation
If any of the following work has been done, reset the power window motor limit switch.
• Removal and installation of the regulator assembly.
LIIA0670E
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• Removal and installation of the power window motor from the regulator.
• Installation of a new glass window.
• Installation of a new glass run.
Check the label on the power window motor for the part number. If the power window motor part number
matches one of the following, the limit switch must be reset using the “INSTALLATION WITHOUT RESET
SWITCH” procedure.
• 80730-ZT01A
• 80731-ZT01A
• 80730-ZM70B
• 80731-ZM70B
If the power window motor part number does not match one of the part numbers above, the limit switch must
be reset using the “INSTALLATION WITH RESET SWITCH” procedure.
NOTE:
Some of the power window motors with the part num bers above may appear to have a reset switch, but it will
not reset the limit switch.
INSTALLATION WITHOUT RESET SWITCH - (Motors listed above)
Check the label on the power window motor for the pa rt number. If the power window motor part number does
not match one of the above, use the “INSTALLATION WITH RESET SWITCH” procedure.
NOTE:
Some of the power window motors may appear to have a re set switch, but it will not reset the limit switch.
1. Connect the door harness connector to the power window motor, and rotate the motor more than 5 turns
in the glass raising (up) direction.
2. Install the power window motor onto the regulator.
3. Install the regulator assembly into the door and secure regulator assembly with the nuts and bolt.
4. Install the glass into the door and align with the regulator, then install the glass bolts.
5. Raise the glass to the top position. CAUTION:
Do not operate the glass automatical ly to raise the glass to the top.
6. Reposition the vapor barrier.
7. Install the front door finisher panel. Refer to INT-11, "
Removal and Installation".
INSTALLATION WITH RESET SWITCH - (Motors not listed above)
1. Install the power window motor onto the regulator.
2. Install the regulator assembly into the door and secure regulator assembly with the nuts and bolt.
3. Connect the door harness connector to the power window motor.
4. Install the glass into the door and align with the regulator, then install the glass bolts.
Power Window Motor Up Direction
• LH motor rotate counterclockwise
• RH motor rotate clockwise
Regulator assembly nuts
and bolt : 7.5 N·m (0.77 kg-m, 66 in-lb)
Glass bolts : 6.1 N·m (0.62 kg-m, 54 in-lb)
Regulator assembly nuts
and bolt : 7.5 N·m (0.77 kg-m, 66 in-lb)
Glass bolts : 6.1 N·m (0.62 kg-m, 54 in-lb)
Revision: December 20092009 QX56
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< ON-VEHICLE REPAIR >
FRONT DOOR GLASS AND REGULATOR
5. Reset the limit switch.a. Raise the glass to the top position.
b. While pressing and holding the reset switch, lower the glass
to the bottom position.
c. Release the reset switch. Verify that the reset switch returns
to the original position, if not, pull the switch using suitable tool.
d. Raise the glass to the top position.
CAUTION:
Do not operate the glass automatically to raise the glass to
the top position.
6. Reposition the vapor barrier.
7. Install the front door finisher panel. Refer to INT-11, "
Removal
and Installation".
SIIA0347E
Revision: December 20092009 QX56
HAC-24
< FUNCTION DIAGNOSIS >[AUTOMATIC AIR CONDITIONER]
SELF-DIAGNOSIS FUNCTION
• Press the “BACK” switch and the “UP” switch within 10 seconds
after turning the ignition switch from OFF to ACC and hold them for
3 seconds or more. Then the buzzer sounds, all indicators of the
preset switch illuminate, and the self-diagnosis mode starts.
• The continuity of each switch and control dials (A/C and AV switch assembly only) at the ON position can be checked by pressing
each switch and turning each control dial. The buzzer sounds and
LED’s will illuminate if the switch is normal.
Finishing self-diagnosis mode
Self-diagnosis mode is canceled when turning the ignition switch OFF.
A/C System Self-Dia gnosis Code ChartINFOID:0000000003775342
SELF-DIAGNOSTIC CODE CHART
AWIIA0171GB
Code No. Reference page
03 Battery voltage out of range CHG-9, "
Inspection Procedure"
30 In-vehicle sensor circuit out of range (low)
HAC-82, "In-Vehicle Sensor Diagnosis Procedure"31 In-vehicle sensor circuit out of range (high)
40 Ambient sensor circuit shortHAC-79, "
Ambient Sensor Diagnosis Procedure"41 Ambient sensor circuit open
50 Optical sensor (Driver) circuit open or shortHAC-85, "
Optical Sensor Diagnosis Procedure"52 Optical sensor (Passenger) circuit open or short
56 Intake sensor circuit shortHAC-87, "
Intake Sensor Diagnosis Procedure"57 Intake sensor circuit open
80 CAN bus faultLAN-14, "
Trouble Diagnosis Flow Chart"
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HAC-72
< COMPONENT DIAGNOSIS >[AUTOMATIC AIR CONDITIONER]
MAGNET CLUTCH
MAGNET CLUTCH
System DescriptionINFOID:0000000003775369
SYSTEM DESCRIPTION
The A/C auto amp. controls compressor operation
based on ambient and intake temperature and a signal
from ECM.
Low Temperature Protection Control
The A/C auto amp. will turn the compressor ON or O FF as determined by a signal detected by the intake sen-
sor and the ambient sensor.
When intake air temperature is higher than the preset va lue, the compressor turns ON. The compressor turns
OFF when intake air temperature is lower than the pres et value. That preset value is dependent on the ambi-
ent temperature, refer to the following table.
Magnet Clutch Com ponent Function CheckINFOID:0000000003775370
INSPECTION FLOW
1.CONFIRM SYMPTOM BY PERFORMING OP ERATIONAL CHECK - MAGNET CLUTCH
1. Turn ignition switch ON.
2. Press the A/C switch.
3. Press vent switch ( ).
4. Display shows , A/C. Confirm that the compress or clutch engages (sound or visual inspection). (Dis-
charge air and blower speed will depend on ambi ent, in-vehicle and set temperatures.)
Can the symptom be duplicated?
YES >> GO TO 3.
NO >> GO TO 2.
2.CHECK FOR ANY SYMPTOMS
Perform a complete operational check for any symptoms. Refer to HAC-4, "
Operational Check (Front)".
Does another symptom exist?
YES >> Refer to HAC-3, "How to Perform Trouble Diagnosis For Quick And Accurate Repair".
NO >> System OK.
3.CHECK FOR SERVICE BULLETINS
Check for any service bulletins.
>> GO TO 4.
4.PERFORM SELF-DIAGNOSIS
Perform self-diagnosis to check for any codes. Refer to HAC-23, "
A/C Auto Amp. Self-Diagnosis".
Are any self-diagnosis codes present?
YES >> Refer to HAC-24, "A/C System Self-Diagnosis Code Chart".
NO >> GO TO 5.
5.CHECK AMBIENT SENSOR
Check and verify ambient sensor circuit. Refer to HAC-79, "
Ambient Sensor Diagnosis Procedure".
Ambient temperature °C ( °F) Compressor ON intake temperature °C ( °F) Compressor OFF intake temperature °C ( °F)
0 (32) 5.5 (42) 5.0 (41)
10 (50) 5.5 (42) 5.0 (41)
20 (68) 5.5 (42) 5.0 (41)
30 (86) 4.0 (39) 3.5 (38)
40 (104) 3.5 (38) 3.0 (37)
50 (122) 3.5 (38) 3.0 (37)
Revision: December 20092009 QX56