BCM (BODY CONTROL MODULE)DLK-147
< ECU DIAGNOSIS > [WITH INTELLIGENT KEY SYSTEM]
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DLK
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HEADLAMP SW1 Headlamp switch OFF OFF
Headlamp switch 1st
ON
HEADLAMP SW2 Headlamp switch OFF
OFF
Headlamp switch 1st ON
HI BEAM SW High beam switch OFF
OFF
High beam switch HI ON
H/L WASH SW NOTE:
The item is indicated, but not monitored OFF
IGN ON SW Ignition switch OFF or ACC
OFF
Ignition switch ON ON
IGN SW CAN Ignition switch OFF or ACC
OFF
Ignition switch ON ON
INT VOLUME Wiper intermittent dial is in a dial position 1 - 7 1 - 7
I-KEY LOCK LOCK button of Intelligent Key is not pressed
OFF
LOCK button of Intelligent Key is pressed ON
I-KEY UNLOCK UNLOCK button of Intelligent Key is not pressed
OFF
UNLOCK button of Intelligent Key is pressed ON
KEY ON SW Mechanical key is removed from key cylinder
OFF
Mechanical key is inserted to key cylinder ON
OIL PRESS SW • Ignition switch OFF or ACC
• Engine running
OFF
Ignition switch ON ON
PASSING SW Other than lighting switch PASS
OFF
Lighting switch PASS ON
REAR DEF SW Rear window defogger switch OFF
OFF
Rear window defogger switch ON ON
RKE LOCK AND UN-
LOCK NOTE:
The item is indicated, but not monitored OFF
ON
RR WASHER SW Rear washer switch OFF
OFF
Rear washer switch ON ON
RR WIPER INT Rear wiper switch OFF
OFF
Rear wiper switch INT ON
RR WIPER ON Rear wiper switch OFF
OFF
Rear wiper switch ON ON
RR WIPER STOP Rear wiper stop position
OFF
Other than rear wiper stop position ON
TAIL LAMP SW Lighting switch OFF
OFF
Lighting switch 1ST ON
TRNK OPNR SW When back door opener switch is not pressed
OFF
When back door opener switch is pressed ON
TURN SIGNAL L Turn signal switch OFF
OFF
Turn signal switch LH ON
TURN SIGNAL R Turn signal switch OFF
OFF
Turn signal switch RH ON
VEHICLE SPEED While driving Equivalent to speedo meter reading
Monitor Item
Condition Value/Status
Revision: December 20092009 QX56
DLN-14
< FUNCTION DIAGNOSIS >[ATX14B]
4WD SYSTEM
Displays 4LO condition while engine is running. 4LO indi
cator lamp flashes if transfer gear does not shift
completely under 2WD, AUTO, 4H ⇔4LO. (When 4WD warning lamp is turned on, 4LO indicator lamp is
turned off.)
Turns ON for approximately 1 second when ignition switch is turned ON, for purpose of lamp check.
4WD WARNING LAMP
Turns on or flashes when there is a malfunction in 4WD system.
Also turns on when ignition switch is turned ON, for purpose of lamp che\
ck. Turns OFF approximately 1 sec-
ond after the engine starts if system is normal.
4WD Warning Lamp Indication
ATP WARNING LAMP
When the A/T selector lever is in P position, the vehicle may move if the transfer case is in neutral. ATP warn-
ing lamp is turned on to indicate this condition to the driver.
LINE PRESSURE SWITCH
With the transfer system design, cont rol of the oil pressure provides the transmission of drive torque to the
front wheels. The main pressure to control the oil pressure is referred to as the line pressure.
The line pressure switch determines whether or not adequate line pressure has built up under different oper-
ating conditions.
The line pressure switch closes when line pressure is produced.
The line pressure switch senses line pressure abnormalities and turns the 4WD warning lamp ON.
CLUTCH PRESSURE SWITCH
The clutch pressure switch determines whether or not adequate clutch pressure has built up under different
operating conditions.
The clutch pressure switch closes when clutch pressure is produced.
The clutch pressure switch senses clutch pressu re abnormalities and turns the 4WD warning lamp ON.
WAIT DETECTION SWITCH
The wait detection switch operates when there is circulating torque produced in the propeller shaft (L→H) or
when there is a phase difference between 2-4 sleeve and clutch drum (H →L). After the release of the circu-
lating torque, the wait detection switch helps provi de the 4WD lock gear (clutch drum) shifts. A difference
may occur between the operation of the 4WD shift swit ch and actual drive mode. At this point, the wait
detection switch senses an actual drive mode.
The wait detection switch operates as follows.
- 4WD lock gear (clutch drum) locked: ON
- 4WD lock gear (clutch drum) released: OFF
The wait detection switch senses an actual drive mode and the 4WD shift indicator lamp indicates the vehi-
cle drive mode.
ATP SWITCH
ATP switch detects if transfer case is in neutral by the position of the L-H shift fork.
NOTE:
Transfer case may be in neutral when shifting between 4H-4LO.
NEUTRAL-4LO SWITCH
The neutral-4LO switch detects that tr ansfer gear is in neutral or 4LO (or shifting from neutral to 4LO) condi-
tion by L-H shift fork position.
Condition 4WD warning lamp
System normal OFF
Lamp check Turns ON when ignition switch is turned ON.
Turns OFF after engine start.
4WD system malfunction ON
During self-diagnosis Flashes malfunction mode.
Large difference in diameter of front/
rear tires Flashes slow (1 flash / 2 seconds)
(Continues to flash until the ignition switch is turned OFF)
High fluid temperature in transfer case Flashes rapidly (2 flashes / 1 second)
(Continues to flash until fluid temperature returns to normal)
Revision: December 20092009 QX56
P1826 TRANSFER FLUID TEMPERATURE
DLN-67
< COMPONENT DIAGNOSIS > [ATX14B]
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P1826 TRANSFER FLUID TEMPERATURE
DescriptionINFOID:0000000003772134
Signal voltage from the transfer fluid temperature sens or is abnormally high (Transfer fluid temperature is
abnormally low) while driving.
DTC LogicINFOID:0000000003772135
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON.
2. Perform self-diagnosis.
Is DTC P1826 displayed?
YES >> Perform diagnosis procedure. Refer to DLN-67, "Diagnosis Procedure".
NO >> Inspection End.
Diagnosis ProcedureINFOID:0000000003772136
1.CHECK TRANSFER FLUID TE MPERATURE SENSOR SIGNAL
With CONSULT-III
1. Start engine.
2. Select DATA MONITOR mode for ALL MODE AWD/4WD with CONSULT-III.
3. Read out the value of FLUID TEMP SE.
Without CONSULT-III
1. Start engine.
2. Check voltage between transfer control unit harness connector
terminals and ground.
Are inspection results normal?
YES >> GO TO 4.
NO >> GO TO 2.
2.CHECK HARNESS BETWEEN TRANSF ER CONTROL UNIT AND TRANSFER TERMINAL CORD AS-
DTC CONSULT-III Diagnostic item is detected when... Reference
[P1826] OIL TEMP SEN Signal voltage from transfer fluid temper-
ature sensor is abnormally high (Trans-
fer fluid temperature is abnormally low)
while driving.Refer to
DLN-67
.
Condition Display value
(Approx.)
Transfer fluid temperature approx. 20 - 80 °C (68 - 176 °F) 1.1 - 0.3V
Connector Terminal Condition Data
(Approx.)
E143 28 -
Ground Always 0V
31 -
Ground Ignition switch:
ON Transfer fluid temperature
approx. 20
°C (68 °F) 1.1V
Transfer fluid temperature
approx. 80 °C (176 °F) 0.3V
SDIA2742E
Revision: December 20092009 QX56
DLN-128
< ON-VEHICLE MAINTENANCE >[ATX14B]
TRANSFER OIL FILTER
3. Apply ATF to the two new O-rings (1), and install them on the oil
filter (2).
CAUTION:
Do not reuse O-rings.
4. Install the oil filter to the transfer assembly. Tighten the bolts to the specified torque. Refer to DLN-127, "Removal and Installa-
tion".
CAUTION:
Do not damage oil filter.
Attach oil filter an d tighten bolts evenly.
5. Check the transfer fluid. Refer to DLN-129, "Inspection"
.
6. Start the engine for one minute. Then stop the engine and recheck the transfer fluid. Refer to DLN-129, "Inspection"
.
WDIA0285E
SDIA2136E
Revision: December 20092009 QX56
DLN-140
< ON-VEHICLE REPAIR >[ATX14B]
TRANSFER MOTOR
TRANSFER MOTOR
Removal and InstallationINFOID:0000000004193531
REMOVAL
1. Disconnect the transfer motor connector.
2. Remove the transfer motor air breather hose from the transfer
motor. Refer to DLN-137, "Removal and Installation"
.
3. Remove the transfer motor bolts.
4. Remove the transfer motor.
INSTALLATION
1. Apply ATF to the new O-ring and install it to the transfer motor. CAUTION:
Do not reuse O-rings.
2. Fit the double-flat end of the transfer motor shaft into the slot of the sub-oil pump assembly. Then tighten to the specified torque.
Refer to DLN-140, "Removal and Installation"
.
CAUTION:
Be sure to install connector bracket.
3. Install the transfer motor air breather hose to the transfer motor. Refer to DLN-137, "Removal and Installation"
.
4. Connect the transfer motor connector.
5. Check the transfer fluid. Refer to DLN-129, "Replacement"
.
6. Start the engine for one minute. Then stop the engine and recheck the transfer fluid. Refer to DLN-129,
"Inspection".
SDIA2133E
SDIA2787E
Revision: December 20092009 QX56
TRANSFER ASSEMBLYDLN-141
< REMOVAL AND INSTALLATION > [ATX14B]
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REMOVAL AND INSTALLATION
TRANSFER ASSEMBLY
Removal and InstallationINFOID:0000000005874982
REMOVAL
1. Set transfer state as 2WD when 4WD shift switch is at 2WD.
2. Remove the undercovers using power tool.
3. Drain the transfer fluid. Refer to DLN-129, "Replacement"
.
4. Remove the center exhaust tube and main muffler. Refer to EX-6, "Removal and Installation"
.
5. Remove the front and rear propeller shafts. Refer to DLN-186, "Removal and Installation"
(front), DLN-
196, "Removal and Installation" (rear).
CAUTION:
Do not damage spline, sleeve yoke and rear oi l seal when removing rear propeller shaft.
NOTE:
Insert a plug into the rear oil seal after removing the rear propeller shaft.
6. Remove the A/T nuts from the A/T crossmember. Refer to TM-216, "Removal and Installation (4WD)"
.
7. Position two suitable jacks under the A/T and transfer assembly.
8. Remove the crossmember. Refer to TM-216, "Removal and Installation (4WD)"
.
WARNING:
Support A/T and transfer assembly using two suitable jacks while removing crossmember.
9. Disconnect the electrical c onnectors from the following:
ATP switch
Neutral 4LO switch
Wait detection switch
Transfer motor
Transfer control device
Transfer terminal cord assembly
10. Disconnect each air breather hose from the following. Refer to DLN-137, "Removal and Installation"
.
Actuator
Breather tube (transfer)
Transfer motor
11. Remove the transfer control dev ice from the extension housing.
12. Remove the transfer to A/T and A/T to transfer bolts.
13. Remove the transfer assembly. WARNING:
Support transfer assembly with su itable jack while removing it.
CAUTION:
Do not damage rear oil seal (A/T).
INSTALLATION
Installation is in the reverse order of removal.
Tighten the bolts to specification.
Fill the transfer with new fluid and check for fluid leakage and fluid level. Refer to DLN-129, "Replacement"
.
Start the engine for one minute. Then stop the engine and recheck the transfer fluid. Refer to DLN-129, "Inspection"
.
Transfer bolt torque : 36 N·m (3.7 kg-m, 27 ft-lb)
SMT872C
Revision: December 20092009 QX56
DIFFERENTIAL GEAR OILDLN-209
< ON-VEHICLE MAINTENANCE > [FRONT FINAL DRIVE: M205]
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ON-VEHICLE MAINTENANCE
DIFFERENTIAL GEAR OIL
Changing Differential Gear OilINFOID:0000000004193540
DRAINING
1. Stop the engine.
2. Remove the drain plug from the front final drive assembly to drain the differential gear oil.
3. Install the drain plug with sealant applied on the threads to the front final drive assembly. Tighten to the specified torque. Refer to DLN-217, "Disassembly and Assembly"
.
Use High Performance Thread Sealant or equivalent. Refer to GI-15, "Recommended Chemical Prod-
ucts and Sealants".
FILLING
1. Remove the filler plug from the front final drive assembly.
2. Fill the front final drive assembly with new differential gear oil
until the level reaches the specified level near the filler plug hole.
3. Install the filler plug with sealant applied on the threads to the front final drive assembly. Tighten to the specified torque. Refer
to DLN-217, "Disassembly and Assembly"
.
Use High Performance Thread Sealant or equivalent. Refer to GI-15, "Recommended Chemical Products and Sealants"
.
Checking Differential Gear OilINFOID:0000000004193541
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL
1. Make sure that differential gear oil is not leaki ng from the front final drive assembly or around it.
2. Check the differential gear oil level from the filler plug hole as shown.
CAUTION:
Do not start engine while checki ng differential gear oil level.
3. Install the filler plug with sealant applied on the threads to the front final drive assembly. Tighten to the specified torque. Refer
to DLN-217, "Disassembly and Assembly"
.
Use High Performance Thread Sealant or equivalent. Refer to GI-15, "Recommended Chemical Products and Sealants"
.
Differential gear oil
grade and capacity
: Refer to
MA-12, "Fluids
and Lubricants".
LDIA0176E
LDIA0176E
Revision: December 20092009 QX56
DLN-244
< ON-VEHICLE MAINTENANCE >[REAR FINAL DRIVE: R230]
DIFFERENTIAL GEAR OIL
ON-VEHICLE MAINTENANCE
DIFFERENTIAL GEAR OIL
Changing Differential Gear OilINFOID:0000000004193554
DRAINING
1. Stop the engine.
2. Remove the drain plug and gasket from the rear final drive
assembly to drain the differential gear oil.
3. Install the drain plug with a new gasket to the rear final drive assembly. Tighten to the specified torque. Refer to DLN-253,
"Disassembly and Assembly".
CAUTION:
Do not reuse gasket.
FILLING
1. Remove the filler plug and gasket from the rear final drive assembly.
2. Fill the rear final drive assembly with new differential gear oil until the level reaches the specified level near the filler plug hole.
3. Install the filler plug with a new gasket on it to the rear final drive assembly. Tighten to the specified torque. Refer to DLN-253,
"Disassembly and Assembly".
CAUTION:
Do not reuse gasket.
Checking Differential Gear OilINFOID:0000000004193555
OIL LEAKAGE AND OIL LEVEL
1. Make sure that differential gear oil is not leaki ng from the rear final drive assembly or around it.
2. Check the differential gear oil level from the filler plug hole as shown.
CAUTION:
Do not start engine while checki ng differential gear oil level.
3. Install the filler plug with a new gasket on it to the rear final drive assembly. Tighten to the specified torque. Refer to DLN-253,
"Disassembly and Assembly".
CAUTION:
Do not reuse gasket.
LLIA0068E
Differential gear oil
grade and capacity : Refer to
MA-12, "Fluids and
Lubricants".
LLIA0068E
LLIA0068E
Revision: December 20092009 QX56