2009 INFINITI QX56 wheel

DRIVE SHAFTFAX-9
< REMOVAL AND INSTALLATION >
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DRIVE SHAFT
Removal and InstallationINFOID:0000000003772250
REMOVAL
1. Remove wheel and tire using power tool.
2. Remove engine under cover using power tool.
3. Remove wheel sensor harness from mount on knuckle. CAUTION:
Do not pull on wheel sensor harness.
4. Without disassembling the hydraulic lines, remove brake caliper using power tool. Reposition it aside with wire. Refer to BR-31, "Removal and Installation of Brake Caliper and Rotor"
.
NOTE:
Avoid depressing brake pedal while brake caliper is removed.
5. Remove coil spring and shock absorber assembly using power tool. Refer to FSU-14, "Removal and
Installation" .
6. Separate upper link ball joint stud from steering knuckle using Tool.
 Support lower link with jack.
7. Remove cotter pin, then remove drive shaft nut.
8. Remove drive shaft bolts from front final drive.
9. Remove drive shaft from wheel hub and bearing assembly. CAUTION:
 When removing drive shaft, do not apply an excessiveangle to drive shaft joint. Also be careful not to exces-
sively extend slide joint.
INSPECTION AFTER REMOVAL
 Move joint up, down, left, right, and in axial directi on. Check for any rough movement or significant loose-
ness.
 Check boot for cracks or other damage, and for grease leakage.
 If damaged, disassemble drive shaft to verify damage, and repair or replace as necessary.
1. Cotter pin 2. Drive shaft nut 3. Drive shaft
WDIA0329E
Tool number : ST29020001 (J-24319-01)
LEIA0095E
RAA0030D
Revision: December 20092009 QX56

FAX-10
< REMOVAL AND INSTALLATION >
DRIVE SHAFT
INSTALLATION
Installation is in the reverse order of removal.
 Tighten wheel nuts to specification. Refer to WT-41, "Adjustment"
.
Revision: December 20092009 QX56

FAX-12
< DISASSEMBLY AND ASSEMBLY >
DRIVE SHAFT
4. Remove the snap ring, then remove the ball cage, steel ball,inner race assembly from the drive shaft.
5. Remove the boot from the drive shaft.
6. Remove any old grease on the housing using paper towels.
Wheel Side
1. Mount the drive shaft in a vise. CAUTION:
When mounting the drive shaft in a vise, use copp er or aluminum plates between the vise and the
drive shaft.
2. Remove the boot bands, then remove the boot from the joint sub-assembly.
3. Screw a suitable drive shaft puller 30 mm (1.18 in) or more into the threaded part of the joint sub-assembly. Pull the joint sub-
assembly off of the drive shaft as shown.
NOTE:
Align the sliding hammer and drive shaft and remove the joint
sub-assembly by pulling straight out.
CAUTION:
 If the joint sub-assembly cannot be removed after five ormore attempts, replace the drive shaft and joint sub-
assembly as a set.
4. Remove the boot from the drive shaft.
5. Remove the circlip from the drive shaft.
6. While rotating the ball cage, remove any old grease from the joint sub-assembly using paper towels.
INSPECTION AFTER DISASSEMBLY
Drive Shaft
 Replace the drive shaft if there is any runout, cracking, or other damage.
Joint Sub-assembly
 Check for any rough rotation or unusual axial looseness.
 Clean any foreign material from inside the joint sub-assembly.
 Check for any compression scars, cracks, or fractures.
CAUTION:
If any defective conditions are found in the joint sub-assembly comp onents, replace the entire joint
sub-assembly.
Sliding Joint Side Housing
 Check for any compression scars, cracks, fracture s, or unusual wear on the ball rolling surface.
 Check for any damage to the drive shaft screws.
 Check for any deformation of the boot installation components.
Ball Cage
 Check the sliding surface for any compression scars, cracks, or fractures.
Steel Ball
 Check for any compression scars, cr acks, fractures, or unusual wear.
Inner Race
SFA514A
SDIA0606E
Revision: December 20092009 QX56

FAX-14
< DISASSEMBLY AND ASSEMBLY >
DRIVE SHAFT
7. Install the boot securely into the grooves (indicated by * marks)as shown.
CAUTION:
If there is grease on boot mounting surfaces (indicated by *
marks) of shaft and housing, boot may come off. Remove
all grease from surfaces.
8. Check that the boot installation length (L) is the length indicated below. Insert a suitable tool into the large end of the boot, as
shown. Bleed air from the boot to prevent boot deformation.
CAUTION:
 The boot may break if the boot installati on length is less than the specified value.
 Do not contact inside surface of boot with tip of the suitable tool.
9. Secure the large and small ends of the boot with the new boot bands as shown.
NOTE:
Discard the old boot bands and use new ones for assembly.
10. After installing the sliding joint housing to the drive shaft, rotate the boot to check that the boot is posi-
tioned correctly. If the boot is not positioned correctly , reposition the boot and secure the boot using a new
boot band.
Wheel Side
1. Insert the Genuine NISSAN Grease or equivalent, into the joint
sub-assembly serration hole until the grease begins to ooze
from the ball groove and serration hole. Refer to MA-12, "Fluids
and Lubricants". After inserting the grease, use a shop cloth to
wipe off the grease that has oozed out.
2. Wrap the serrated part of the drive shaft with tape. Install the boot band and boot onto the shaft. Do not damage the boot.
NOTE:
Discard the old boot band and boot and use a new one for
assembly.
3. Remove the protective tape wound around the serrated part of the drive shaft. Boot installation leng
th (L) : 145 mm (5.71 in)
WDIA0287E
SFA395
SDIA1127E
SFA800
Revision: December 20092009 QX56

FAX-16
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel BearingINFOID:0000000003772252
Drive ShaftINFOID:0000000003772253
Boot BandsINFOID:0000000004212428
Unit: mm (in)
Wheel bearing axial end play 0.05 mm (0.002 in) or less
Drive shaft joint typeFinal drive side Rzeppa
Wheel side Rzeppa
Grease Quality
Nissan Genuine Grease or
equivalent
Capacity Final drive side 130 - 150 g (4.58 - 5.29 oz)
Wheel side 145 - 165 g (5.11 - 5.82 oz)
Boot length Final drive side "L" 145 mm (5.71 in)
Wheel side "L" 168.4 mm (6.63 in)
WDIA0055E
Dimension "M" 1.0 - 4.0 (0.039 - 0.157)
DSF0047D
Revision: December 20092009 QX56

FL-1
ENGINE
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SECTION FL
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CONTENTS
FUEL SYSTEM
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
FUEL SYSTEM ....................................................4
General Precaution ............................................. ......4
PREPARATION ............................................5
PREPARATION .............................................. .....5
Special Service Tool ........................................... ......5
Commercial Service Tool ..........................................5
BASIC INSPECTION ....................................6
FUEL SYSTEM ............................................... .....6
Checking Fuel Line ............................................. ......6
REMOVAL AND INSTALLATION ................7
FUEL LEVEL SENSOR UNIT, FUEL FILTER
AND FUEL PUMP ASSEMBLY .........................
7
Removal and Installation ..................................... .....7
FUEL TANK ......................................................11
Removal and Installation ..................................... ....11
DISASSEMBLY AND ASSEMBLY ..............16
FUEL LEVEL SENSOR UNIT, FUEL FILTER
AND FUEL PUMP ASSEMBLY ........................
16
Disassembly and Assembly ................................. ....16
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
17
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
17
Standard and Limit .............................................. ....17
Revision: December 20092009 QX56

FL-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005851872
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation After Battery Disconnect
INFOID:0000000005851873
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
Revision: December 20092009 QX56

FL-12
< REMOVAL AND INSTALLATION >
FUEL TANK
REMOVAL
WARNING:
Follow the “General Precautions” before working on the fuel system. Refer to FL-4, "
General Precau-
tion".
1. Remove the fuel filler cap to release the pressure from inside the fuel tank.
2. Release the fuel pressure from the fuel lines. Refer to EC-487, "
Fuel Pressure Check".
3. Drain the fuel from the fuel tank, if necessary.
a. Position the vehicle so it is level.
b. Check the fuel level on level gauge. If the fuel gauge indicates more than the level as shown (full or almost full), drain the fuel
from the fuel tank until the fuel gauge indicates the level as
shown, or less.
c. Use the following procedure to drain the fuel to the specified level after disconnecting the fuel filler hose from the fuel filler
pipe.
• Insert a suitable hose of less than 15 mm (0.59 in) diameterinto the fuel filler pipe through the fuel filler opening to drain
the fuel from fuel filler pipe.
• Insert a suitable hose into the fuel tank through the fuel filler hose to drain the fuel from the fuel tank.
NOTE:
As a guide, the fuel level reaches the fuel gauge position as shown, or less, when approximately 14
liters (3 3/4 US gal, 3 1/8 Imp gal) of fuel are drained from the fuel tank.
4. Remove the LH rear wheel and tire. Refer to WT-41, "
Adjustment".
5. Remove the four clips and remove the rear fender protector, front.
6. Disconnect the fuel filler hose from the fuel filler pipe and dis- connect the vent hose quick connector.
7. Remove the second row seat and the third row LH seat. Refer to SE-55, "
Removal and Installation" (sec-
ond row), SE-58, "
LH Side Seat" (third row).
8. Disconnect the battery negative terminal. Refer to PG-76, "
Removal and Installation".
9. Remove the second and third row rear seat belt buckles mounted on the floor. Refer to SB-7, "
Removal
and Installation of Second Row Seat Belt", SB-9, "Removal and Installation of Third Row Seat Belt".
10. Remove the LH center pillar trim, the LH rear trim panel, and the LH rear side door kick plate and weather
stripping. Refer to INT-14, "
Removal and Installation".
11. Remove the second row rear center console and base. Refer to IP-21, "
Removal and Installation".
12. Reposition the floor carpet out of the way to access the inspection hole cover, located under the center LH
rear seat.
13. Fuel filler hose grommet 14. Fuel filler cap 15. Fuel tank shield
16. Clip 17. Fuel filler pipe shield
WBIA0390E
LBIA0386E
Revision: December 20092009 QX56