DLN-112
< SYMPTOM DIAGNOSIS >[ATX14B]
4WD WARNING LAMP FLASHES RAPIDLY
4WD WARNING LAMP FLASHES RAPIDLY
DescriptionINFOID:0000000003772172
The 4WD warning lamp flashes quickly while driving (2 times / second). The lamp continues to flash until the
ignition switch is turned OFF.
Diagnosis ProcedureINFOID:0000000003772173
1.CHECK TIRE
Check the following.
Tire pressure
Wear condition
Longitudinal tire size (There is no difference between longitudinal tires.)
Are the inspection results normal?
YES >> GO TO 2.
NO >> Repair or replace damaged parts.
2.CHECK 4WD WARNING LAMP
Stop the vehicle and allow it to idle for a short period of time.
Does flashing stop?
YES >> Inspection End.
NO >> GO TO 3.
3.CHECK TRANSFER FLUID TEMPERATURE
Perform trouble diagnosis for transfer fluid temperature system. Refer to DLN-67, "Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 4.
NO >> Repair or replace damaged parts.
4.SYMPTOM CHECK
Check again.
Are the inspection results normal?
YES >> Inspection End.
NO >> GO TO 5.
5.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "Reference Value"
.
Are the inspection results normal?
YES >> Inspection End.
NO >> Check transfer control unit pin terminals fo r damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
Revision: December 20092009 QX56
4WD WARNING LAMP FLASHES SLOWLYDLN-113
< SYMPTOM DIAGNOSIS > [ATX14B]
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4WD WARNING LAMP FLASHES SLOWLY
DescriptionINFOID:0000000003772174
The 4WD warning lamp flashes slowly while driving (1 ti me / 2 seconds). The lamp continues to flash until the
ignition switch is turned OFF.
Diagnosis ProcedureINFOID:0000000003772175
1.CHECK TIRE
Check the following.
Tire pressure
Wear condition
Longitudinal tire size (There is no difference between longitudinal tires.)
OK or NG
OK >> GO TO 2.
NG >> Repair or replace damaged parts.
2.CHECK TRANSFER FLUID TEMPERATURE
Perform trouble diagnosis for transfer fl uid temperature system. Refer to DLN-67, "Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
3.CHECK CLUTCH PRESSURE SWITCH
Perform trouble diagnosis for clutch pr essure switch system. Refer to DLN-70, "Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 4.
NO >> Repair or replace damaged parts.
4.SYMPTOM CHECK
Check again.
Are the inspection results normal?
YES >> Inspection End.
NO >> GO TO 5.
5.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "Reference Value"
.
Are the inspection results normal?
YES >> Inspection End.
NO >> Check transfer control unit pin terminals for damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
Revision: December 20092009 QX56
DLN-114
< SYMPTOM DIAGNOSIS >[ATX14B]
HEAVY TIGHT-CORNER BRAKING SYMPTOM OCCURS
HEAVY TIGHT-CORNER BR
AKING SYMPTOM OCCURS
DescriptionINFOID:0000000003772176
This symptom occurs when the vehicle is accelerati ng in 4WD and the steering wheel is turned fully either
direction. It may feel like a bump or being pushed fr om behind. A small amount of this bumping feeling is
acceptable under certain road conditions. The transfer case may be adjusted using the CONSULT-III to com-
pensate for this condition.
Diagnosis ProcedureINFOID:0000000003772177
DIAGNOSTIC PROCEDURE
NOTE:
Light tight-corner braking symptom may occur depending on driving conditions in AUTO mode. This is not a malfunction.
Heavy tight-corner braking symptom occurs when vehicle is driven in the following conditions: 4WD shift
switch is 4H or 4LO, steering wheel is turned fully to either side.
1.CHECK SYSTEM FOR CAN COMMUNICATION LINE
Perform self-diagnosis. Refer to DLN-18, "CONSULT-III Function (ALL MODE AWD/4WD)"
.
Is CAN COMM CIRCUIT [U1000] displayed?
YES >> Perform trouble diagnosis for CAN communication line.
NO >> GO TO 2.
2.CHECK SYSTEM FOR 4WD SHIFT SWITCH
Perform trouble diagnosis for 4WD shift switch system. Refer to DLN-31, "Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
3.CHECK ACCELERATOR PEDAL POSITION SIGNAL CIRCUIT
Perform self diagnosis for ECM. Refer to EC-63, "CONSULT-III Function (ENGINE)"
.
Is any malfunction deteced by self-diagnosis?
YES >> Check the malfunctioning system.
NO >> GO TO 4.
4.CHECK SYSTEM FOR CLUT CH PRESSURE SOLENOID
Perform trouble diagnosis for clutch pressure solenoid system. Refer to DLN-70, "Diagnosis Procedure"
.
Are the inspection results normal?
YES >> GO TO 5.
NO >> Repair or replace damaged parts.
5.SYMPTOM CHECK
Check again.
Are the inspection results normal?
YES >> Inspection End.
NO >> GO TO 6.
6.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "Reference Value"
.
Are the inspection results normal?
YES >> GO TO 7.
NO >> Check transfer control unit pin terminals fo r damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
7.CHECK TRANSFER INNER PARTS
1. Disassemble transfer assembly. Refer to DLN-142, "Disassembly and Assembly"
.
2. Check transfer inner parts.
Revision: December 20092009 QX56
DLN-116
< SYMPTOM DIAGNOSIS >[ATX14B]
ATP SWITCH
ATP SWITCH
DescriptionINFOID:0000000003772178
The ATP indicator is ON when the transfer case is not in neutral.
Diagnosis ProcedureINFOID:0000000003772179
DIAGNOSTIC PROCEDURE
1.CHECK ATP SWITCH SIGNAL
With CONSULT-III
1. Start engine.
2. Select DATA MONITOR mode for A LL MODE AWD/4WD with CONSULT-III.
3. Read out the value of ATP SWITCH.
Without CONSULT-III
1. Start engine.
2. Check voltage between transfer control unit harness connector
terminal and ground.
Are inspection results normal?
YES >> GO TO 5.
NO >> GO TO 2.
2.CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND ATP SWITCH
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness c onnector and the ATP switch harness connector.
3. Check continuity between transfer control unit harness connec- tor E143 terminal 40 and ATP switch harness connector F55 ter-
minal 8.
Also check harness for short to ground and short to power.
Are inspection results normal?
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
3.CHECK GROUND CIRCUIT
Condition Display value
Vehicle stopped
Engine running
A/T selector lever N
Brake pedal de- pressed 4WD shift switch
: 4H to 4LO or 4LO to 4H
(While actuator motor is operating.)
ON
Except the above OFF
Connector Terminal Condition Voltage
(Approx.)
E143 40 -
Ground Vehicle stopped
Engine running
A/T selector lever
N
Brake pedal de- pressed 4WD shift switch: 4H
to 4LO or 4LO to 4H
(While actuator motor
is operating.)
0V
Except the above Battery
voltage
SDIA2755E
Continuity should exist.
SDIA2756E
Revision: December 20092009 QX56
ATP SWITCHDLN-117
< SYMPTOM DIAGNOSIS > [ATX14B]
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1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect ATP switch harness connector.
3. Check continuity between ATP switch harness connector F55 terminal 9 and ground.
Also check harness for short to ground and short to power.
Are inspection results normal?
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK ATP SWITCH
1. Turn ignition switch OFF. (Stay for at least 5 seconds.)
2. Disconnect ATP switch harness connector.
3. Remove ATP switch. Refer to DLN-16, "Component Parts Location"
.
4. Push and release ATP switch and check continuity between ATP
switch terminals 8 and 9.
Are inspection results normal?
YES >> GO TO 5.
NO >> Replace ATP switch.
5.CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to DLN-81, "Reference Value"
.
Are inspection results normal?
YES >> GO TO 6.
NO >> Check transfer control unit pin terminals for damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
6.CHECK ATP WARNING LAMP
1. Turn ignition switch ON. (Do not start engine.)
2. Move A/T selector lever to P position.
3. Set 4WD shift switch from 4H to 4LO or 4LO to 4H.
Does ATP warning lamp turn ON while switching?
YES >> Inspection End.
NO >> GO TO DLN-109, "Diagnosis Procedure"
.
Continuity should exist.
SDIA2394E
Terminal Condition Continuity
8 - 9 Push ATP switch Yes
Release ATP switch No
SDIA2757E
Revision: December 20092009 QX56
EC-1
ENGINE
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SECTION EC
A
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CONTENTS
ENGINE CONTROL SYSTEM
VK56DE
BASIC INSPECTION ....... .............................
8
DIAGNOSIS AND REPAIR WORKFLOW ..... .....8
Trouble Diagnosis Introduction ........................... ......8
INSPECTION AND ADJUSTMENT ....................13
Basic Inspection .................................................. ....13
Idle Speed and Ignition Timing Check ....................17
Procedure After Replacing ECM .............................17
VIN Registration ......................................................17
Accelerator Pedal Released Position Learning .......18
Throttle Valve Closed Position Learning .................18
Idle Air Volume Learning .........................................18
FUNCTION DIAGNOSIS ..............................21
ENGINE CONTROL SYSTEM ........................ ....21
System Diagram .................................................. ....21
Engine Control Component Parts Location .............22
MULTIPORT FUEL INJECTION SYSTEM .........28
System Description ............................................. ....28
ELECTRIC IGNITION SYSTEM ..................... ....31
System Description ............................................. ....31
AIR CONDITIONING CUT CONTROL ...............32
Input/Output Signal Chart .................................... ....32
System Description .................................................32
AUTOMATIC SPEED CONTROL DEVICE
(ASCD) ...............................................................
33
System Description ............................................. ....33
Component Description ...........................................34
CAN COMMUNICATION ....................................35
System Description ............................................. ....35
COOLING FAN CONTROL ................................36
Description .......................................................... ....36
EVAPORATIVE EMISSION SYSTEM ...............37
Description ........................................................... ....37
INTAKE VALVE TIMING CONTROL ................40
Description ...............................................................40
ON BOARD DIAGNOSTIC (OBD) SYSTEM ....41
Introduction ..............................................................41
Two Trip Detection Logic .........................................41
Emission-related Diagnostic Information .................42
Malfunction Indicator Lamp (MIL) ............................55
OBD System Operation Chart .................................58
CONSULT-III Function (ENGINE) ...........................63
Generic Scan Tool (GST) Function .........................72
COMPONENT DIAGNOSIS .........................74
TROUBLE DIAGNOSIS - SPECIFICATION
VALUE ...............................................................
74
Description ........................................................... ....74
Testing Condition .....................................................74
Inspection Procedure ...............................................74
Diagnosis Procedure ...............................................75
POWER SUPPLY AND GROUND CIRCUIT ....82
Diagnosis Procedure ...............................................82
Ground Inspection ...................................................85
U1000, U1001 CAN COMM CIRCUIT ...............86
Description ...............................................................86
On Board Diagnosis Logic .......................................86
DTC Confirmation Procedure ..................................86
Diagnosis Procedure ...............................................86
P0011, P0021 IVT CONTROL ...........................87
On Board Diagnosis Logic .......................................87
DTC Confirmation Procedure ..................................87
Diagnosis Procedure ...............................................88
Component Inspection .............................................92
P0031, P0032, P0051, P0052 A/F SENSOR 1
HEATER ............................................................
94
Revision: December 20092009 QX56
EC-7
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SYMPTOM DIAGNOSIS ..... .......................475
ENGINE CONTROL SYSTEM SYMPTOMS .. ..475
Symptom Matrix Chart ........................................ ..475
NORMAL OPERATING CONDITION ...............479
Fuel Cut Control (at No Load and High Engine
Speed) ................................................................. ..
479
PRECAUTION ............................................480
PRECAUTIONS .............................................. ..480
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
480
On Board Diagnosis (OBD) System of Engine and
A/T .........................................................................
480
Precaution .............................................................481
PREPARATION .........................................484
PREPARATION .............................................. ..484
Special Service Tool ........................................... ..484
Commercial Service Tool ......................................485
ON-VEHICLE MAINTENANCE ..................487
FUEL PRESSURE .......................................... ..487
Fuel Pressure Check ........................................... ..487
EVAP LEAK CHECK ........................................489
How to Detect Fuel Vapor Leakage .................... ..489
ON-VEHICLE REPAIR ...............................491
EVAP CANISTER ............................................491
Removal and Installation ..................................... ..491
Component Inspection ...........................................491
INTAKE VALVE TIMING CONTROL ..............492
Intake Valve Timing Control Solenoid Valve (LH) ..492
Intake Valve Timing Cont rol Solenoid Valve (RH) ..492
Intake Valve Timing Control Position Sensor (LH) ..493
Intake Valve Timing Control Position Sensor (RH) ..493
Camshaft Position Sensor (PHASE) .....................493
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... ...........................................
495
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
495
Fuel Pressure ...................................................... ..495
Idle Speed and Ignition Timing ..............................495
Calculated Load Value ..........................................495
Mass Air Flow Sensor ............................................495
Intake Air Temperature Sensor .............................495
Engine Coolant Temperature Sensor ....................495
A/F Sensor 1 Heater ..............................................495
Heated Oxygen sensor 2 Heater ...........................496
Crankshaft Position Sensor (POS) ........................496
Camshaft Position Sensor (PHASE) .....................496
Throttle Control Motor ............................................496
Fuel Injector ...........................................................496
Fuel Pump .............................................................496
Revision: December 20092009 QX56
EC-8
< BASIC INSPECTION >[VK56DE]
DIAGNOSIS AND REPAIR WORKFLOW
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Trouble Diagnosis IntroductionINFOID:0000000003771293
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or
other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-III (or GST) or a circuit tester connected should
be performed. Follow the Work Flow on "WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a dr iveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A Di agnostic Worksheet like the example
on "Worksheet Sample" should be used.
Start your diagnosis by looking fo r conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
cally controlled engine vehicle.
WORK FLOW
MEF036D
SEF233G
SEF234G
Revision: December 20092009 QX56