2009 INFINITI QX56 air conditioning

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VENTILATION, HEATER & AIR CONDITIONER
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CONTENTS
HEATER & AIR CONDITIONING SYSTEM
PRECAUTION ................ ...............................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .....................................
3
Precaution for Working with HFC-134a (R-134a) ......4
Precaution for Procedure without Cowl Top Cover ......4
Contaminated Refrigerant .........................................4
General Refrigerant Precaution ................................5
Precaution for Leak Detection Dye ...........................5
A/C Identification Label .............................................5
Precaution for Refrigerant Connection ......................5
Precaution for Service of Compressor ....................10
Precaution for Service Equipment ...........................10
PREPARATION ...........................................13
PREPARATION .............................................. ....13
Special Service Tool ........................................... ....13
HFC-134a (R-134a) Service Tool and Equipment ....13
Commercial Service Tool ........................................16
FUNCTION DIAGNOSIS ..............................17
REFRIGERATION SYSTEM .......................... ....17
Refrigerant Cycle ................................................ ....17
Refrigerant System Protection ................................17
OIL ......................................................................19
Maintenance of Oil in Compressor ...................... ....19
ON-VEHICLE MAINTENANCE ....................20
REFRIGERATION SYSTEM .......................... ....20
HFC-134a (R-134a) Service Procedure .............. ....20
OIL ......................................................................22
Maintenance of Oil Quantity in Compressor ....... ....22
FLUORESCENT LEAK DETECTOR ................24
Checking of Refrigerant Leaks ............................ ....24
Checking System for Leaks Using the Fluorescent
Dye Leak Detector ...................................................
24
Dye Injection ............................................................24
ELECTRICAL LEAK DETECTOR ....................26
Checking of Refrigerant Leaks ................................26
Electronic Refrigerant Leak Detector .......................26
ON-VEHICLE REPAIR .................................29
REFRIGERATION SYSTEM .............................29
Component .......................................................... ....29
COMPRESSOR .................................................31
Removal and Installation for Compressor ...............31
Removal and Installation for Compressor Clutch ....32
LOW-PRESSURE FLEXIBLE HOSE ................36
Removal and Installation for Low-Pressure Flexi-
ble Hose ..................................................................
36
LOW-PRESSURE PIPE ....................................37
Removal and Installation for Low-Pressure Pipe .....37
Removal and Installation for Rear High- and Low-
Pressure A/C and Heater Core Pipes ......................
37
Removal and Installation for Underfloor Rear
High- and Low-Pressure A/C and Heater Core
Pipes ........................................................................
38
HIGH-PRESSURE FLEXIBLE HOSE ...............40
Removal and Installation for High-Pressure Flexi-
ble Hose ..................................................................
40
HIGH-PRESSURE PIPE ....................................41
Removal and Installation for High-Pressure Pipe ....41
Removal and Installation for Rear High- and Low-
Pressure A/C and Heater Core Pipes ......................
41
Removal and Installation for Underfloor Rear
High- and Low-Pressure A/C and Heater Core
Pipes ........................................................................
42
Revision: December 20092009 QX56

PRECAUTIONSHA-5
< PRECAUTION >
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General Refrigerant PrecautionINFOID:0000000003775289
WARNING:
 Do not release refrigerant into the air. Use appr oved recovery/recycling equipment to capture the
refrigerant every time an air co nditioning system is discharged.
 Always wear eye and hand protection (goggles and gloves) when working with any refrigerant or air
conditioning system.
 Do not store or heat refrigerant containers above 52 °C (125 °F).
 Do not heat a refrigerant containe r with an open flame; if container warming is required, place the
bottom of the container in a warm pail of water.
 Do not intentionally drop, puncture, or incinerate refrigerant containers.
 Keep refrigerant away from open flames: poison ous gas will be produced if refrigerant burns.
 Refrigerant will displace oxygen, therefore be certa in to work in well ventilated areas to prevent suf-
focation.
 Do not pressure test or leak test HFC-134a (R-134a) service equipment and/or vehicle air condition-
ing systems with compressed air during repair. Some mixtures of air and HFC-134a (R-134a) have
been shown to be combustible at elevated pressures. These mixtures, if ignited, may cause injury or
property damage. Additional health and safety info rmation may be obtained from refrigerant manu-
facturers.
Precaution for Leak Detection DyeINFOID:0000000003775290
 The A/C system contains a fluorescent leak detection dy e used for locating refrigerant leaks. An ultraviolet
(UV) lamp is required to illuminate the dye when inspecting for leaks.
 Always wear fluorescence enhancing UV safety goggles to protect your eyes and enhance the visibility of
the fluorescent dye.
 The fluorescent dye leak detector is not a replacement for an electronic refrigerant leak detector. The fluo-
rescent dye leak detector should be used in conjuncti on with an electronic refrigerant leak detector (J-
41995).
 For your safety and the customer's satisfaction, r ead and follow all manufacturer's operating instructions and
precautions prior to performing work.
 A compressor shaft seal should not be repaired because of dye seepage. The compressor shaft seal should
only be repaired after confirming the leak with an electronic refrigerant leak detector (J-41995).
 Always remove any dye from the leak area after repairs are complete to avoid a misdiagnosis during a future service.
 Do not allow dye to come into contact with paint ed body panels or interior components. If dye is spilled,
clean immediately with the approved dye cleaner. Fluores cent dye left on a surface for an extended period of
time cannot be removed .
 Do not spray the fluorescent dye cleaning agent on hot surfaces (engine exhaust manifold, etc.).
 Do not use more than one refrigerant dye bot tle (1/4 ounce / 7.4 cc) per A/C system.
 Leak detection dyes for HFC-134a (R-134a) and CFC-12 (R -12) A/C systems are different. Do not use HFC-
134a (R-134a) leak detection dye in CFC-12 (R-12) A/ C systems or CFC-12 (R-12) leak detection dye in
HFC-134a (R-134a) A/C systems or A/C system damage may result.
 The fluorescent properties of the dye will remain for over three (3) years unless a compressor failure occurs.
A/C Identification LabelINFOID:0000000003775291
Vehicles with factory installed fluorescent dye have this identification label on the underside of hood.
Precaution for Refrigerant ConnectionINFOID:0000000003775292
A new type refrigerant connection has been introduced to all refrigerant lines except the following locations.
 Expansion valve to cooling unit
 Evaporator pipes to evaporator (inside cooling unit)
 Refrigerant pressure sensor
FEATURES OF NEW TYPE REFRIGERANT CONNECTION
 The O-ring has been relocated. It has also been provided with a groove for proper installation. This reduces the possibility of the O-ring being caught in, or damaged by , the mating part. The sealing direction of the O-
ring is now set vertically in relation to the contacting surface of the mating part to improve sealing character-
istics.
Revision: December 20092009 QX56

HAC-1
VENTILATION, HEATER & AIR CONDITIONER
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CONTENTS
HEATER & AIR CONDITIONING CONTROL SYSTEM
AUTOMATIC AIR CONDITIONER
BASIC INSPECTION ....... .............................
3
DIAGNOSIS AND REPAIR WORKFLOW ..... .....3
How to Perform Trouble Diagnosis For Quick And
Accurate Repair ........................................................
3
INSPECTION AND ADJUSTMENT ................ .....4
Operational Check (Front) ................................... ......4
Operational Check (Rear) .........................................5
FUNCTION DIAGNOSIS ...............................7
FUNCTION INFORMATION ........................... .....7
Component Part Location ................................... ......7
Symptom Table .........................................................9
REFRIGERATION SYSTEM ..............................11
Refrigerant Cycle ................................................ ....11
Refrigerant System Protection ................................11
AUTOMATIC AIR CONDITIONER SYSTEM . ....13
Control System Diagram ..................................... ....13
Control System Description .....................................13
Discharge Air Flow (Front) ......................................16
Discharge Air Flow (Rear) .......................................16
Switches And Their Control Function (Front) ..........18
Switches And Their Control Function (Rear) ...........19
DIAGNOSIS SYSTEM (HVAC) ..........................20
CONSULT-III Function (HVAC) ........................... ....20
DIAGNOSIS SYSTEM (BCM) ............................21
CONSULT-III Function (BCM - COMMON ITEM) ....21
CONSULT-III Function (BCM - AUTO AIR CON-
DITIONER) ..............................................................
21
SELF-DIAGNOSIS FUNCTION ..........................23
A/C Auto Amp. Self-Diagnosis ................................23
A/C and AV Switch Asse mbly Self-Diagnosis .........23
A/C System Self-Diagnosis Code Chart .............. ....24
COMPONENT DIAGNOSIS .........................25
MODE DOOR MOTOR ......................................25
System Description .............................................. ....25
Mode Door Motor (Front) Component Function
Check ......................................................................
26
Mode Door Motor (Front) Diagnosis Procedure ......27
AIR MIX DOOR MOTOR ...................................31
System Description ..................................................31
Air Mix Door Motor Component Function Check .....32
Air Mix Door Motor (Driver) Diagnosis Procedure ....33
Air Mix Door Motor (Passenger) Diagnosis Proce-
dure .........................................................................
36
INTAKE DOOR MOTOR ...................................41
System Description ..................................................41
Intake Door Motor Component Function Check ......42
Intake Door Motor Diagnosis Procedure .................43
DEFROSTER DOOR MOTOR CIRCUIT ...........45
System Description ..................................................45
Defroster Door Motor Component Function Check
....
46
Defroster Door Motor Diagnosis Procedure ............46
BLOWER MOTOR CONTROL SYSTEM ..........50
System Description ..................................................50
Front Blower Motor Component Function Check ....51
Front Blower Motor Diagnosis Procedure ................52
Front Blower Motor Component Inspection .............55
Rear Blower Motor Description ................................56
Rear Blower Motor Component Function Check .....57
Rear Air Control (Front) Diagnosis Procedure #1 ....58
Rear Air Control (Rear) Diagnosis Procedure #2 ....59
Rear Blower Motor Component Inspection ..............60
REAR AIR CONTROL SYSTEM .......................62
Rear Air Control System Description .......................62
Rear Air Control Component Function Check .........62
Air Mix Door Motor (Rear) Diagnosis Procedure .....63
Mode Door Motor (Rear) Diagnosis Procedure .......67
Revision: December 20092009 QX56

HAC-114
< SYMPTOM DIAGNOSIS >[AUTOMATIC AIR CONDITIONER]
INSUFFICIENT COOLING
TEST READING
Recirculating-to-discharge Air Temperature Table
Ambient Air Temperature-to-operating Pressure Table
Trouble Diagnoses fo
r Abnormal PressureINFOID:0000000003775395
Whenever system′s high and/or low side pressure is unusual, diagnose using a manifold gauge. The marker
above the gauge scale in the following tables indicates the standard (usual) pressure range. Since the stan-
Vehicle location Indoors or in the shade (in a well-ventilated place)
Doors Closed
Door window Open
Hood Open
TEMP. Max. COLD
Mode switch (Ventilation) set
Recirculation (REC) switch (Recirculation) set
Blower speed Max. speed set
Engine speed Idle speed
Operate the air conditioning system for 10 minutes before taking measurements.
Inside air (Recirculating air) at blower assembly inlet Discharge air temperature at center ventilator
°C ( °F)
Relative humidity
% Air temperature
°C ( °F)
50 - 60 20 (68)
9.9 - 13.9 (50 - 57)
25 (77) 14.6 - 18.6 (58 - 65)
30 (86) 16.8 - 21.8 (62 - 71)
35 (95) 21.1 - 27.1 (70 - 81)
40 (104) 25.3 - 31.5 (78 - 89)
60 - 70 20 (68)
11.4 - 15.2 (53 - 59)
25 (77) 15.5 - 20.0 (60 - 68)
30 (86) 19.9 - 25.0 (68 - 77)
35 (95) 24.5 - 29.6 (76 - 85)
40 (104) 28.7 - 34.9 (84 - 95)
Ambient air High-pressure (Discharge side)
kPa (kg/cm
2 , psi) Low-pressure (Suction side)
kPa (kg/cm2 , psi)
Relative humidity
% Air temperature
°C ( °F)
50 - 70 20 (68)
1020 - 1250
(10.4 - 12.7, 147.9 - 181.3) 160 - 190
(1.63 - 1.94, 23.2 - 27.6)
25 (77) 1236 - 1510
(12.6 - 15.4, 179.2 - 219) 206 - 245
(2.1 - 2.5, 29.9 - 35.6)
30 (86) 1569 - 1,922
(16.0 - 19.6, 227.6 - 278.8) 265 - 324
(2.7 - 3.3, 38.4 - 46.9)
35 (95) 1,697 - 2079
(17.3 - 21.2, 246.1 - 301.5) 304 - 363
(3.1 - 3.7, 44.1 - 52.6)
40 (104) 1971 - 2403
(20.1 - 24.5, 285.9 - 348.5) 373 - 451
(3.8 - 4.6, 54.0 - 65.4)
Revision: December 20092009 QX56

INSUFFICIENT COOLINGHAC-117
< SYMPTOM DIAGNOSIS > [AUTOMATIC AIR CONDITIONER]
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Low-pressure Side Becomes Negative
Gauge indication
Refrigerant cycleProbable causeCorrective action
Low-pressure side sometimes be-
comes negative. • Air conditioning system does
not function and does not cy-
clically cool the compart-
ment air.
• The system constantly func- tions for a certain period of
time after compressor is
stopped and restarted. Refrigerant does not discharge
cyclically.
↓
Moisture is frozen at expan-
sion valve outlet and inlet.
↓
Water is mixed with refrigerant.
• Drain water from refrigerant
or replace refrigerant.
• Replace liquid tank.
AC354A
Gauge indication Refrigerant cycleProbable causeCorrective action
Low-pressure side becomes nega-
tive. Liquid tank or front/rear side of
expansion valve′s pipe is frost-
ed or dewed. High-pressure side is closed
and refrigerant does not flow.
↓
Expansion valve or liquid tank
is frosted.Leave the system at rest until
no frost is present. Start it
again to check whether or not
the malfunction is caused by
water or foreign particles.
• If water is the cause, initially
cooling is okay. Then the wa-
ter freezes causing a block-
age. Drain water from
refrigerant or replace refrig-
erant.
• If due to foreign particles, re- move expansion valve and
remove the particles with dry
and compressed air (not
shop air).
• If either of the above meth- ods cannot correct the mal-
function, replace expansion
valve.
• Replace liquid tank.
• Check oil for contamination.
AC362A
Revision: December 20092009 QX56

MA-12
< ON-VEHICLE MAINTENANCE >
RECOMMENDED FLUIDS AND LUBRICANTS
RECOMMENDED FLUIDS AND LUBRICANTS
Fluids and LubricantsINFOID:0000000003776984
*1: For further details, refer to MA-13, "Engine Oil Recommendation".
*2: If Genuine NISSAN Matic S ATF is not available, Genuine Matic J ATF may also be used. Using automatic transmission fluid
other than Genuine NISSAN Matic S ATF or Matic J ATF will cause deterioration in drivability and automatic transmission dura-
bility, and may damage the automatic transmission, which is not covered by the INFINITI new vehicle limited warranty.
*3: DEXRON
TM VI type ATF may also be used.
*4: Available in mainland U.S.A. through an INFINITI dealer.
*5: For further details, see “Air conditioner specification label”.
*6: For hot climates, viscosity SAE 90 is suitable for ambient te mperatures above 0° C (32 ° F).
*7: For improved vehicle performance, INFINITI recommends the use of unleaded premium gasoline with an octane rating of at leas t 91
AKI (RON 96). For further details, refer to GI-27, "
Precaution for Fuel (Unleaded Premium Gasoline Recommended)",
*8: See an INFINITI dealer for service for synthetic oil.
*9: Using fluid other than Genuine Nissan Matic D ATF may cause deterioration in drivability and transfer durability, and may d amage the
transfer, which is not covered by the (INFINITI new vehicle limited) warranty. Description
Capacity (Approximate)
Recommended Fluids/Lubricants
Metric US measure Imp measure
Fuel 105.8 28 gal 23 1/4 gal Unleaded gasoline with octane rating of
at least 87 AKI (RON 91) *7
Engine oil
Drain and refill With oil filter
change
6.5
6 7/8 qt 5 3/4 qt
• Engine oil with API Certification Mark*1
• Viscosity SAE 5W-30
Without oil filter
change
6.2
6 1/2 qt 5 1/2 qt
Dry engine (engine overhaul) 7.6 8 qt
6 3/4 qt
Cooling system With reservoir
at MAX level
14.4
15 1/4 qt 12 5/8 qt Genuine NISSAN Long Life Anti-freeze
coolant or equivalent
Automatic transmission fluid (ATF) 10.6 11 1/4 qt 9 3/8 qt Genuine NISSAN Matic S ATF *2
Rear differential gear oil 1.75 3 3/4 pt 3 1/8 pt API GL-5 Synthetic 75W-90 Gear Oil
(Part No. 999MP-DF200P) or equivalent
*8
Transfer fluid 3.0 3 1/8 qt 2 5/8 qt Genuine NISSAN Matic D ATF recom-
mended *9
Front differential gear oil 1.6 3 3/8 pt 2 7/8 pt Genuine NISSAN Differential Oil Hypoid
Super GL-5 80W-90 or API GL-5 Viscosi-
ty SAE 80W-90*6
Power steering fluid (PSF) 1.0 1 1/8 qt 7/8 qt Genuine NISSAN PSF or equivalent *3
Brake fluid —— —Genuine NISSAN Super Heavy Duty
Brake Fluid or equivalent,
DOT 3 (US FMVSS No. 116) *4
Brake grease —— —PBC (poly butyl cuprysil) grease or equiv-
alent
Multi-purpose grease —— — NLGI No. 2 (lithium soap base)
Windshield washer fluid 4.5 4 3/4 qt
4 qtGenuine NISSAN Windshield Washer
Concentrate Cleaner & Anti-freeze or
equivalent
Air conditioning system refrigerant 1.08 ± 0.05 kg 2.38 ± 0.11 lb 2.38 ± 0.11 lb HFC-134a (R-134a) *5
Air conditioning system oil 290 m9.8 fl oz 10.2 fl oz NISSAN A/C System Oil Type S or equiv-
alent *5
Revision: December 20092009 QX56