LU-12
< ON-VEHICLE REPAIR >
OIL COOLER
ON-VEHICLE REPAIR
OIL COOLER
Exploded ViewINFOID:0000000004115483
Removal and InstallationINFOID:0000000003771273
WARNING:
Be careful not to burn yourself, as the engine oil and engine coolant are hot.
REMOVAL
1. Drain engine coolant from the radiator. Refer to CO-11, "Changing Engine Coolant".
2. Disconnect water hoses from the oil cooler. CAUTION:
Do not spill engine coolant on the drive belt.
3. Remove oil filter. Refer to LU-11, "
Removal and Installation".
CAUTION:
Do not spill engine oil on the drive belt.
4. Remove connector bolt, and remove oil cooler and O-ring.
INSPECTION AFTER REMOVAL
Oil Cooler
Check oil cooler for cracks. Check oil cooler for clogging by blowing compressed air through engine coolant
inlet. If necessary, replace oil cooler assembly.
1. Oil pan 2. Water hose3. Water pipe
4. Water hose 5. Connector bolt 6. Oil filter
7. Oil cooler 8. O-ring 9. Relief valve
10. Water hose 11. Connector pipe 12. Gasket
A. To thermostat housing B. Refer to LU-11
C. To cylinder block
WBIA0790E
Revision: December 20092009 QX56
OIL COOLERLU-13
< ON-VEHICLE REPAIR >
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Relief Valve
Inspect relief valve for movement, cracks and breaks by
pushing the ball. If replacement is necessary, remove
the valve by prying it out using a suitable tool. Install a new valve in place by tapping it.
INSTALLATION
Installation is in the reverse order of removal, paying attention to the following:
• Confirm that no foreign objects are adhering to the sealing sur- faces of the oil cooler or oil pan.
• Tighten the connecting bolt after aligning the stopper on the oil pan side with protrusion of the oil cooler.
INSPECTION AFTER INSTALLATION
1. Check levels and add engine oil and engine coolant. Refer to LU-8, "Inspection" and CO-10, "Inspection".
2. Start the engine, and check for leaks of engine oil and engine coolant.
3. Stop the engine and wait for 10 minutes.
4. Check engine oil level and engine coolant level again.
KBIA2500E
Revision: December 20092009 QX56
OIL PUMPLU-15
< ON-VEHICLE REPAIR >
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INSPECTION AFTER INSTALLATION
• Start the engine, and check for leaks of engine oil.
• Stop engine and wait 10 minutes.
• Check level and add engine oil as required. Refer to
LU-8
.
Revision: December 20092009 QX56
OIL PUMPLU-17
< DISASSEMBLY AND ASSEMBLY >
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2. Measure the inner diameter of oil pump body to brazed portion
(position 6) using suitable tool.
3. Calculate the clearance using the following formula. • (Clearance) = (Inner diameter of oil pump body) - (Outer diameter of inner rotor)
Regulator Valve Clearance
Check regulator valve to oil pump cover clearance using the following formula.
• (Clearance) = D
1 (Valve hole diameter) - D2 (Outer Diameter of
valve)
CAUTION:
• Coat regulator valve with engine oil.
• Check that it falls smoothly into the regulator valve hole by its
own weight.
ASSEMBLY
Installation is in the reverse order of removal.
NOTE:
Install the inner rotor and outer rotor with the punched marks on the
oil pump cover side.
PBIC0142E
Inner rotor to brazed portion of housing
clearance
: 0.045 - 0.091 mm (0.0018 - 0.0036 in)
Regulator valve to oil pump cover
: 0.040 - 0.097 mm (0.0016 - 0.0038 in)
PBIC0143E
PBIC0144E
Revision: December 20092009 QX56
LU-18
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and LimitINFOID:0000000003771276
OIL PRESSURE
Unit: kPa (kg/cm2, psi)
OIL PUMP
Unit: mm (in)
REGULATOR VALVE
Unit: mm (in)
ENGINE OIL CAPACITY (APPROXIMATE)
Unit: (US qt, Imp qt)
Engine speed Approximate discharge oil pressure
Idle speed More than 98 (1.0, 14)
2,000 rpm More than 294 (3.0, 43)
Body to outer rotor radial clearance0.114 - 0.200 (0.0045 - 0.0079)
Inner rotor to outer rotor tip clearance Below 0.180 (0.0071)
Body to inner rotor side clearance 0.030 - 0.070 (0.0012 - 0.0028)
Body to outer rotor side clearance 0.030 - 0.090 (0.0012 - 0.0035)
Inner rotor to brazed portion of housing clearance 0.045 - 0.091 (0.0018 - 0.0036)
Regulator valve to oil pump cover clearance 0.040 - 0.097 (0.0016 - 0.0038)
Drain and refillWith oil filter change 6.5 (6-7/8, 5-3/4)
Without oil filter change
6.2 (6-1/2, 5-1/2)
Dry engine (engine overhaul) 7.6 (8, 6-3/4)
Revision: December 20092009 QX56
MA-1
MAINTENANCE
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CONTENTS
MAINTENANCE
PRECAUTION .......
........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
PREPARATION ............................................4
PREPARATION .............................................. .....4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................4
ON-VEHICLE MAINTENANCE .....................6
GENERAL MAINTE NANCE ........................... .....6
General Maintenance .......................................... ......6
PERIODIC MAINTENANCE ................................8
Introduction of Periodic Maintenance .................. ......8
Maintenance for Off-road Driving (4WD only) ...........8
Schedule 1 ................................................................8
Schedule 2 ..............................................................10
RECOMMENDED FLUIDS AND LUBRI-
CANTS ................................................................
12
Fluids and Lubricants .......................................... ....12
Engine Oil Recommendation ..................................13
ENGINE MAINTENANCE ...................................14
Checking Drive Belts ........................................... ....14
Changing Engine Coolant .......................................14
Checking Fuel Line .............................................. ....17
Changing Fuel Filter ................................................17
Changing Engine Air Cleaner Filter .........................17
Changing Engine Oil ................................................18
Changing Oil Filter ...................................................18
Changing Spark Plugs .............................................19
Checking EVAP Vapor Line .....................................20
CHASSIS AND BODY MAINTENANCE ...........22
Changing In-cabin Microfilter ............................... ....22
Checking Exhaust System .......................................22
Checking the A/T Fluid (ATF) ..................................23
Changing the A/T Fluid (ATF) ..................................24
Checking Transfer Fluid ..........................................25
Changing Transfer Fluid ..........................................26
Checking Propeller Shaft .........................................26
Checking Front Final Drive Oil .................................26
Changing Front Final Drive Oil ................................27
Checking Rear Final Drive Oil .................................27
Changing Rear Final Drive Oil .................................27
Balancing Wheels ....................................................28
Rotation ...................................................................29
Checking Brake Fluid Level and Leaks ...................30
Checking Brake Line and Cables ............................30
Checking Disc Brake ...............................................30
Checking Steering Gear and Linkage ......................31
Checking Power Steering Fluid and Line ................31
Checking Axle and Suspension Parts .....................32
Lubricating Locks, Hinges and Hood Latches .........33
Checking Seat Belts, Buckles, Retractors, An-
chors and Adjusters ............................................. ....
33
Revision: December 20092009 QX56
MA-4
< PREPARATION >
PREPARATION
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000003776977
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000003776978
Tool number
(Kent-Moore No.)
Tool name Description
KV10115801
(J-38956)
Oil filter cap wrench Removing and installing oil filter
a: 64.3 mm (2.531 in)
KV991J0010
(J-23688)
Engine coolant refractometer Checking concentration of ethylene glycol in
engine coolant
KV991J0070
(J-45695)
Coolant refill tool Filling cooling system
—
(J-24460-92)
Radiator pressure test adapter set Adapting radiator pressure tester to reservoir
filler neck.
NT375
WBIA0539E
LMA053
AWBIA0891ZZ
Revision: December 20092009 QX56
GENERAL MAINTENANCEMA-7
< ON-VEHICLE MAINTENANCE >
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UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).
Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters and
retractors) operate properly and smoothly and are installed securely. Check the
belt webbing for cuts, fraying, wear or damage. SB-11, "Seat Belt Inspec-
tion", MA-33, "Checking
Seat Belts, Buckles, Re-
tractors, Anchors and
Adjusters"
Accelerator pedal
Check the pedal for smooth operation. Keep the floor mats away from the pedal. —
Brakes Check that the brake does not pull the vehicle to one side when applied. —
Brake pedal and
booster Check the pedal for smooth operation and make sure it has the proper distance
under it when depressed fully. Check the brake booster function. Keep the floor
mats away from the pedal. BR-15, "
Inspection and
Adjustment", BR-10, "In-
spection"
Parking brake
Check that the parking brake control has the proper travel and make sure that
the vehicle is held securely on a fairly steep hill when only the parking brake is
applied. PB-5, "On-Vehicle Ser-
vice"
Automatic transmis-
sion “Park” mecha-
nismOn a fairly steep hill check that the vehicle is held securely with the selector lever
in the P position without applying the brakes.
—
Item
Reference page
Item Reference page
Windshield washer
fluid Check that there is adequate fluid in the tank.
—
Engine coolant level Check the coolant level when the engine is cold. —
Radiator and hoses Check the front of the radiator and clean off any dirt, insects, leaves, etc., that
may have accumulated. Make sure the hoses have no cracks, deformation, de-
terioration or loose connections. —
Brake fluid level Make sure that the brake fluid level is between the “MAX” and “MIN” lines on the
reservoir. MA-30
Battery
Check the fluid level in each cell. It should be between the “MAX” and “MIN” lines.
Vehicles operated in high temperatures or under severe conditions require fre-
quent checks of the battery fluid level. —
Engine drive belt Make sure that no belt is frayed, worn, cracked or oily. MA-14
Engine oil levelCheck the level on the dipstick after parking the vehicle on a level spot and turn-
ing off the engine. —
Power steering fluid
level and lines Check the level on the reservoir with the engine off. Check the lines for improper
attachment, leaks, cracks, etc.
MA-31
Automatic transmis-
sion fluid levelCheck the level on the dipstick after putting the selector lever in “P” with the en-
gine idling.
MA-23
Exhaust system
Make sure there are no loose supports, cracks or holes. If the sound of the ex-
haust seems unusual or there is a smell of exhaust fumes, immediately locate
the trouble and correct it. MA-22
Underbody
The underbody is frequently exposed to corrosive substances such as those
used on icy roads or to control dust. It is very important to remove these sub-
stances, otherwise rust will form on the floor pan, frame, fuel lines and around the
exhaust system. At the end of winter, the underbody should be thoroughly
flushed with plain water, being careful to clean those areas where mud and dirt
can easily accumulate. —
Fluid leaks Check under the vehicle for fuel, oil, water or other fluid leaks after the vehicle
has been parked for a while. Water dripping from the air conditioner after use is
normal. If you should notice any leaks or gasoline fumes are evident, check for
the cause and correct it immediately. —
Revision: December 20092009 QX56