2009 HYUNDAI TUCSON brake rotor

1FEATURES OF YOUR HYUNDAI54
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B270A01O-AATBRAKE PAD WEAR WARNING
SOUNDThe front and rear disc brake pads have
wear indicators that should make a high-
pitched squealing or scraping noise when
new pads are needed. The sound may
come and go or be heard all the time when
the vehicle is moving. It may also be heard
when the brake pedal is pushed down
firmly. Excessive rotor damage will result
if the worn pads are not replaced. See your
Hyundai dealer immediately.
WARNING:
Significantly low tire pressure makes
the vehicle unstable and can contribute
to loss of vehicle control and increased
braking distances.
Continued driving on low pressure tires
will cause the tires to overheat and fail.B260W02JM-GAT
Low tire pressure telltale
(If installed)
The low tire pressure telltale comes on for
3 seconds after the ignition key is turned to
the "ON" position.
If the warning light does not come on, or
continuously remains on after comming
on for about 3 seconds when you turned
the ignition key to the "ON" position, the
Tire Pressure Monitoring System is not
working properly. If this occurs, have your
vehicle checked by an authorized Hyundai
dealer as soon as possible.
This warning light will also illuminate one
or more of your tires is significantly under-
inflated. You should stop and check your
tires as soon as possible. If the warning
light illuminates while driving, reduce ve-
hicle speed immediately and stop the ve-
hicle. Avoid hard braking and overcorrect-
ing at the steering wheel. Inflate the tires to
the proper pressure as indicated on the
vehicle’s tire information placard.
B265W02JM-GAT
TPMS (Tire pressure monitor-
ing system) malfunction indica-
tor (If installed)
TPMS malfunction indicator comes on for
3 seconds after the ignition key is turned to
the "ON" position. If the warning light does
not come on, or continuously remains on
after comming on for about 3 seconds
when you turned the ignition key to the
"ON" position, the Tire Pressure Monitor-
ing System is not working porperly. If this
occurs, have your vehicle checked by an
authorized Hyundai dealer as soon as
possible.
The warning light also comes on and stays
on when there is a problem with the Tire
Pressure Monitoring System.
If this happens, the system may not monitor
the tire pressure. Have the system checked
by an authorized Hyundai dealer as soon
as possible.WARNING:
o The TPMS cannot alert you to severe
and sudden tire damage caused by
external factors.
o If you feel any vehicle instability, im-
mediately take your foot off the accel-
erator and slowly move to a safe po-
sition off the road.
B260Q01JM-GAT
Engine temperature
warning light
The red indicator illuminates if the tem-
perature of the engine coolant is above
248±5.5°F.
Do not continue driving with an overheated
engine. If your vehicle overheats, refer to
"Overheating" in the index.NOTE:If the engine temperature warning light
illuminates, it indicates overheating that
may damage the engine.

1FEATURES OF YOUR HYUNDAI78
!TAIL GATEB540A01JM-AATo Pull and raise the "DOOR" release lever
to open the tail gate.
o To close, lower the door, then press
down on it until it locks. To be sure the
door is securely fastened, try to pull it up
again.
OJM019023
WARNING:
The tail gate should always be kept com-
pletely closed while the vehicle is in
motion. If it is left open or ajar, poisonous
exhaust gases may enter the car result-
ing in serious illness or death to the
occupants. See additional warnings con-
cerning exhaust gases on page 2-2.
PARKING BRAKEB530A02A-AATApplying the parking brakeTo engage the parking brake, first apply
the foot brake and then without pressing
the release button in, pull the parking brake
lever up as far as possible. In addition it is
recommended that when parking the ve-
hicle on a gradient, the shift lever should
be positioned in the appropriate low gear
on manual transaxle vehicles or in the P
(Park) position on automatic transaxle ve-
hicles.
HJM3026
Releasing the parking brakeTo release the parking brake, first apply
the foot brake and pull the parking brake
lever slightly. Secondly, depress the re-
lease button and lower the parking brake
lever while holding the button.
CAUTION:
Driving with the parking brake applied
will cause excessive brake pad (or lin-
ing) and brake rotor wear.
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5
VEHICLE MAINTENANCE REQUIREMENTS
5
Note : (1) When replace drive belt and inspect water pump.
(2) For every 48 months or 37,200 miles (60,000 km), whichever occurs first : "I"
For every 72 months or 56,000 miles (90,000 km), whichever occurs first : "R"
(3) Inspect every 25,000 miles (40,000 km)and replace every 62,000 miles (100,000 km).
(4) lnspect every 25,000 miles (40,000 km)
(5) For every 12 months or 10,000 miles (15,000 km) whichever occurs first :"R"F030C03JM-AATR : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
GENERAL ITEMS
DRIVE BELT
COOLANT
TIMING BELT (WHEN REPLACE TIMING BELT AND INSPECT
WATER PUMP : 2.7L) (See Note (2)- 2.0 L)
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
BRAKE FLUID
BRAKE HOSES AND LINES
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
BRAKE PADS, CALIPERS AND ROTORS
EXHAUST PIPE AND MUFFLER
SUSPENSION MOUNTING BOLTS
STEERING GEAR BOX, LINKAGE & BOOTS / LOWER ARM
BALL JOINT
POWER STEERING PUMP, BELT AND HOSES
DRIVESHAFTS AND BOOTS
AIR CONDITIONING REFRIGERANT
TRANSFER CASE OIL (4WD)
REAR AXLE OIL (4WD)
PROPELLER SHAFT (4WD)
CLIMATE CONTROL AIR FILTER 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19 No. DESCRIPTIONMILES X 1000
KILOMETERS X 1000
MONTHS
2.0 DOHC (ALT, W/PUMP) See Note (1)
2.7 V6 (ALT, P/STR'G, A/CON)7.5
12
6
I15
24
12
I
I
I
I
I
I
I
I
I
I22.5
36
18
I30
48
24
I
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
I37.5
60
30
I45
72
36
I
I
I
I
I
I
I
I
I
I52.5
84
42
I60
96
48
I
I
R
R
I
I
I
I
I
I
I
I
I
I
I
I
I67.5
108
54
I75
120
60
I
I
I
I
I
I
I
I
I
I82.5
132
66
I90
144
72
I
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
I97.5
156
78
I105
168
84
I
R
I
I
I
I
I
I
I
I112.5
180
90
I120
192
96
I
I
R
R
I
I
I
I
I
I
I
I
I
I
I
I
I127.5
204
102
I135
216
108
I
I
I
I
I
I
I
I
I
I142.5
228
114
I150
240
120
I
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
I See Note (3)
See Note (4)
See Note (5)

5
VEHICLE MAINTENANCE REQUIREMENTS6
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
SEVERE DRIVING CONDITIONSA - Repeatly driving short distance of less than 5miles(8km) in normal
tempera ture or less than 10miles(16km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C- Driving on rough, dusty, muddy, unpaved, graveled or salt-spread
roads
D- Driving in areas using salt or other corrosive materials or in very
cold weatherF040A02JM-AATThe following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below
for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
*1. Transfer case Oil ended Rear Axle Oil should be changed anytime they have been submerged in water.
E - Driving in sandy areas
F - Driving in heavy traffic area over 90°F(32°C)
G- Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or vehicle
towing
J - Driving over 100 MPH(170 Km/h)
K - Frequently driving in stop-and-go conditionsENGINE OIL AND FILTER
TIMING BELT
(WHEN REPLA CE TIMING BELT and INSPECT WATER PUMP : 2.7L)
AIR CLEANER FILTER
SPARK PLUGS
BRAKE PADS, CALIPERS AND ROTORS
REAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKE
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT
DRIVESHAFTS AND BOOTS
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
CLIMATE CONTROL AIR FILTER
TRANSFER CASE OIL (4WD) *
1
REAR AXLE OIL (4WD) *
1
PROPELLER SHAFT (4WD)
MAINTENANCE ITEM
R
I/R
R
R
I
I
I
I
R
R
R
R
R
I
EVERY 3,000 MILES (4,800 KM) OR 3 MONTHS
INSPECT EVERY 20,000MILES (32,200 KM)
REPLACE EVERY 40,000MILES (64,400 KM)
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 60,000 MILES (96,000 KM)
EVERY 30,000 MILES (48,000 KM)
MORE FREQUENTLY
EVERY 25,000 MILES (40,000 KM)
EVERY 50,000 MILES (80,000 KM)
EVERY 7,500 MILES (12,000 KM)
DRIVING
CONDITION MAINTENANCE
INTERVALS MAINTENANCE
OPERATION
A, B, C, F, G, H, I, K
C, D, F, G
C, E
B, H
C, D, G, H
C, D, G, H
C, D, E, F, G
C, E, F
A, C, D, E, F, G, H, I, J
A, C, E, F, G, H, I
C, E,
C, E, G, I
C, E, G, I
C

5
VEHICLE MAINTENANCE REQUIREMENTS
9
F070L01A-AATo Suspension Mounting BoltsCheck the suspension connections for
looseness or damage. Retighten to the
specified torque.
F070G02A-AATo Brake FluidCheck brake fluid level in the brake fluid
reservoir. The level should be between
"MIN" and "MAX" marks on the side of the
reservoir. Use only hydraulic brake fluid
conforming to DOT 3 or DOT 4.F070F01A-AATo Brake Hoses and LinesVisually check for proper installation, chaf-
ing, cracks, deterioration and any leak-
age. Replace any deteriorated or dam-
aged parts immediately.
F070K01A-AATo Exhaust Pipe and MufflerVisually inspect the exhaust pipes, muffler
and
hangers for cracks, deterioration, or dam-
age. Start the engine and listen carefully
for any exhaust gas leakage. Tighten con-
nections or replace parts as necessary.
F070J01A-AATo Brake Pads, Calipers and RotorsCheck the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.F070H01O-AATo Rear Brake Discs and Linings/
Parking BrakeCheck the rear brake discs and linings for
scoring, burning, leaking fluid, broken parts,
and excessive wear. Inspect the parking
brake system including the parking brake
lever and cables. For detailed service pro-
cedures, refer to the Shop Manual.
F070M01A-AATo Steering Gear Box, Linkage &
Boots/Lower Arm Ball JointWith the vehicle stopped and engine off,
check for excessive free-play in the steer-
ing wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage. Replace
any damaged parts.
F070Q01A-AATo Air Conditioning RefrigerantCheck the air conditioning lines and con-
nections for leakage and damage. Check
air conditioning performance according to
the relevant shop manual if necessary.F070P01A-AATo Driveshafts and BootsCheck the drive shafts, boots and clamps
for cracks, deterioration, or damage. Re-
place any damaged parts and, if neces-
sary, repack the grease.F070N01A-AATo Power Steering Pump, Belt and
HosesCheck the power steering pump and hoses
for leakage and damage. Replace any
damaged or leaking parts immediately.
Inspect the power steering belt for evi-
dence of cuts, cracks, excessive wear,
oiliness and proper tension. Replace or
adjust it if necessary.