2009 Hyundai Sonata engine

73
Maintenance
ONF057001R
1. Engine coolant reservoir
2. Engine oil filler cap
3. Brake fluid reservoir
4. Fuel filter
5. Air cleaner
6. Fuse box
7. Negative battery terminal
8. Positive battery terminal
9. Radiator cap
10. Engine oil dipstick
11. Windshield washer fluid reservoir
12. Power steering fluid reservoir
13. Auto transaxle oil dipstick*
* : if equipped
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Diesel Engine (2.0L)

75
Maintenance
G020200AFD-EA Owner maintenance precautions
Improper or incomplete service may
result in problems. This section gives
instructions only for the maintenance
items that are easy to perform.
As explained earlier in this section, sev-
eral procedures can be done only by an
authorised HYUNDAI dealer with special
tools.
✽✽NOTICE
Improper owner maintenance during the warranty period may affect warran-
ty coverage. For details, read the sepa-
rate Service Passport provided with the
vehicle. If you're unsure about any serv-
icing or maintenance procedure, have itdone by an authorised HYUNDAI deal-
er.
WARNING - Maintenance
work
Performing maintenance work on a vehicle can be dangerous. You
can be seriously injured while
performing some maintenance
procedures. If you lack sufficient
knowledge and experience or the
proper tools and equipment to do
the work, have it done by an
authorised HYUNDAI dealer.
Working under the bonnet with the engine running is dangerous.
It becomes even more dangerous
when you wear jewelry or loose
clothing. These can become
entangled in moving parts and
result in injury. Therefore, if you
must run the engine while work-
ing under the bonnet, make cer-
tain that you remove all jewelry
(especially rings, bracelets,
watches, and necklaces) and all
neckties, scarves, and similar
loose clothing before gettingnear the engine or cooling fans.WARNING - Diesel Engine
Never work on injection system with engine running or within 30
seconds after shutting off engine.
High-pressure pump, rail, injectorsand high-pressure pipes are sub-
ject to high pressure even after the
engine stopped. The fuel jet pro-
duced by fuel leaks may cause seri-
ous injury, if it touches the body.
People using pacemakers shouldnot be within 30cm of the ECU orwiring harness within the engine
room while engine is running, since
the high currents in the electronic
engine control system produce
considerable magnetic fields.

Maintenance
6
7
OWNER MAINTENANCE
G030000AFD-EA
The following lists are vehicle checks and
inspections that should be performed by
the owner or an authorised HYUNDAIdealer at the frequencies indicated to
help ensure safe, dependable operation
of your vehicle.
Any adverse conditions should be
brought to the attention of your dealer as
soon as possible.
These Owner Maintenance Checks are
generally not covered by warranties and
you may be charged for labour, parts and
lubricants used. Owner maintenance schedule
G030101AUN-EA
When you stop for fuel:
Check the engine oil level.
Check coolant level in coolant reser-
voir.
Check the windshield washer fluid level.
Look for low or under-inflated tyres. G030102AUN-EA
While operating your vehicle:
Note any changes in the sound of the
exhaust or any smell of exhaust fumes
in the vehicle.
Check for vibrations in the steering wheel. Notice any increased steering
effort or looseness in the steering
wheel, or change in its straight-aheadposition.
Notice if your vehicle constantly turns slightly or “pulls” to one side when trav-
elling on smooth, level road.
When stopping, listen and check for unusual sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.
If any slipping or changes in the oper- ation of your transaxle occurs, check
the transaxle fluid level.
Check automatic transaxle P (Park) function.
Check parking brake.
Check for fluid leaks under your vehicle (water dripping from the air condition-
ing system during or after use is nor-mal).
WARNING
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot coolant
and steam may blow out under
pressure. This could cause burns
or other serious injury.

77
Maintenance
G030103AUN-EA
At least monthly:
Check coolant level in the enginecoolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn sig-
nals and hazard warning flashers.
Check the inflation pressures of all tyres including the spare. G030104AUN-EA
At least twice a year
(i.e., every Spring and Fall) :
Check radiator, heater and air condi- tioning hoses for leaks or damage.
Check windshield washer spray and wiper operation. Clean wiper blades
with clean cloth dampened with wash-er fluid.
Check headlight alignment.
Check muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tyres and loose wheel nuts. G030105AFD-EA
At least once a year :
Clean body and door drain holes.
Lubricate door hinges, check straps
and bonnet hinges.
Lubricate door and bonnet locks and latches.
Lubricate door rubber weatherstrips.
Check the air conditioning system.
Inspect and lubricate automatic transaxle linkage and controls.
Clean battery and terminals.
Check the brake (and clutch) fluid level.

79
Maintenance
NORMAL MAINTENANCE SCHEDULE - PETROL ENGINE
G040100ANF-EA
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 1
: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).
Inspect and if necessary correct or replace.
* 2
: Check the engine oil level and leak every 500 km or before starting a long trip.
* 3
: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
MAINTENANCE
INTERVALSNumber of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Km×1,000 15 30 45 60 75 90 105 120
Drive belts * 1
IIII
Engine oil and engine oil filter * 2
RRR RRRRR
Tensioner, idler and damper pulley
Air cleaner filter I I R I I R I I
Spark plugs
Replace every 40,000 km * 3
Replace every 160,000 km * 3
: 3.3L engine - iridium coated
Inspect when replacing the drive belt
MAINTENANCE ITEM

Maintenance
10
7
NORMAL MAINTENANCE SCHEDULE - PETROL ENGINE (CONT.)
MAINTENANCE
INTERVALSNumber of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Km×1,000 15 30 45 60 75 90 105 120
Valve clearance * 4
Fuel filler cap
II
Vacuum hose and crankcase ventilation hosesIIII
Fuel filter *
5RR
Fuel lines, hoses and connections I I I I I I I I Cooling system
Inspect “Coolant level and leak” every day Inspect every 96,000 km or 48 months
Inspect “Water pump” when replacing the drive belt
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 4
: Inspect for excessive valve noise and/or engine vibration and adjust if necessary. An authorised HYUNDAI dealer should per-
form the operation.
* 5
: Inspect and replace when there is a problem with starting the engine or fuel supplies.
MAINTENANCE ITEM

711
Maintenance
NORMAL MAINTENANCE SCHEDULE - PETROL ENGINE (CONT.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.*6
: When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at
the factory. An improper coolant mixture can result in serious malfunction or engine damage.
* 7
: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
MAINTENANCE
INTERVALSNumber of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Km×1,000 15 30 45 60 75 90 105 120
Engine coolant * 6
Battery condition I I I I I I I I
All electrical systems I I I I
Brake lines, hoses and connections I I I I I I I I
Brake pedal, clutch pedal (if equipped) I I I I
Parking brake I I I I I I I I
Brake/clutch fluid
IIII
Disc brakes and pads I I I I I I I I
Drum brakes and linings (if equipped) I I I I
At first, replace at 90,000 km or 60 months:
after that, replace every 40,000 km or 24 months * 7
MAINTENANCE ITEM

Maintenance
12
7
NORMAL MAINTENANCE SCHEDULE - PETROL ENGINE (CONT.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
Number of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Km×1,000 15 30 45 60 75 90 105 120
Steering gear rack, linkage and boots I I I I I I I I
Power steering pump, belt and hoses I I I I I I I I
Driveshaft and boots I I I I
Tyre (pressure & tread wear) I I I I I I I I
Front suspension ball joints I I I I I I I I
Bolt and nuts on chassis and body I I I I I I I I
Air conditioner refrigerant (if equipped) I I I I I I I I
Air conditioner compressor (if equipped) I I I I I I I I
Climate control air filter (if equipped) R R R R R R R R
Manual transaxle fluid (if equipped) I I I I I I I I
Automatic transaxle fluid (if equipped)
III IIRI I
MAINTENANCE INTERVALS
MAINTENANCE ITEM