5
VEHICLE MAINTENANCE REQUIREMENTS
5
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101112131415
Note : (1) When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at the factory. An improper coolant mixture can result in serious malfunction or engine damage.
(2) At first, replace at 100,000 km or 60 months : after that, replace every 40,000 km or 24 months. * For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
F030C02MC-DAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
GENERAL MAINTENANCE COOLING SYSTEMCOOLANT
See Note (1)
MANUAL TRANSAXLE OILAUTOMATIC TRANSAXLE FLUIDBRAKE HOSES AND LINESBRAKE FLUIDREAR BRAKE DRUMS/LININGS, HAND BRAKEBRAKE PADS, CALIPERS AND ROTORSEXHAUST PIPE AND MUFFLERSUSPENSION MOUNTING BOLTSSTEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINTPOWER STEERING PUMP, BELT AND HOSESDRIVE SHAFTS AND BOOTSAIR CONDITIONING REFRIGERANTCLIMATE CONTROL AIR FILTER
120 96
I I IIII I IIIII I
R
105
84
I I II I IIII
90 72
7560
6048
I I
R I II I IIIII I
R
I I I I I I I II I
R
II I I IIII I IIII
R
45 36
3024
I I II I IIII I
R
II IIII I IIIII I
R
15 12
I I II I IIII I
R
KILOMETERS X 1000 MONTHS
NO. DESCRIPTION
See Note (2)*
I
R
5
VEHICLE MAINTENANCE REQUIREMENTS
9
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for looseness or damage. Retighten to the specified torque. F070M01A-AAT
o Steering Gear Box, Linkage &
Boots / Lower Arm Ball Joint
With the vehicle stopped and engineoff, check for excessive free-play in the steering wheel. Check the linkage for bends or dam- age. Check the dust boots and ball joints for deterioration, cracks, or dam- age. Replace any damaged parts. F070N01A-AAT
o Power Steering Pump, Belt
and Hoses
Check the power steering pump and
hoses for leakage and damage. Re- place any damaged or leaking parts immediately. Inspect the power steer-ing belt for evidence of cuts, cracks, excessive wear, oiliness and proper tension. Replace or adjust it if neces-sary. F070P01A-AAT
o Drive Shafts and Boots
Check the drive shafts, boots andclamps for cracks, deterioration, or damage. Replace any damaged parts and, if necessary, repack the grease. F070Q01A-AAT
o Air Conditioning Refrigerant Check the air conditioning lines and connections for leakage and damage. Check air conditioning performanceaccording to the relevant shop manual if necessary.
F070J01A-AAT
o Brake Pads, Calipers and
Rotors
Check the pads for excessive wear,
discs for run out and wear, and cali-pers for fluid leakage.
F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete- rioration, or damage. Start the engineand listen carefully for any exhaust gas leakage. Tighten connections or replace parts as necessary.
Engine Compartment .................................................... 6-2
General Checks ........................................................... 6-3
Maintenance Precautions ............................................. 6-4
Checking the Engine Oil ............................................... 6-4
Checking and Changing the Engine Coolant ................ 6-7
Changing the Air Cleaner Filter ..................................... 6-8
Checking the Transaxle Oil (Manual) ..........................6-11
Checking the Transaxle Fluid (Automatic)..................6-11
Checking the B rakes ................................................... 6-13
Checking the Clutch Fluid ............................................ 6-14
Air Conditioning Care ................................................... 6-15
Changing the Climate Control Air Filter........................ 6-16
Checking and Replacing Fuses .................................. 6-17
Checking the Battery ................................................... 6-19
Power Steering Fluid Level .......................................... 6-21
Headlight Aiming Adjustment ....................................... 6-22
Replacement of Light Bulbs ......................................... 6-24
Bulb Wattage ............................................................... 6-29
Fuse Panel Description ............................................... 6-30
DO-IT-YOURSELF MAINTENANCE
6
6
6 DO-IT-YOURSELF MAINTENANCE
2ENGINE COMPARTMENT
G010B01MC-DAT
CAUTION:
When inspecting or servicing the engine, you should handle tools and other heavy objects carefully so that the plastic rocker cover of the engine is not damaged.
!
OMC059036R
1. Engine coolant reservoir ......... 6-7
2. Clutch fluid reservoir (With Manual Transaxle) ...... 6-14
3. Engine oil filler cap ................. 6-6
4. Brake fluid reservoir ............. 6-14
5. Air cleaner filter ...................... 6-8 6. Windshield washer fluid reservoir
cap ...................................... 6-10
7. Power steering fluid reservoir ............................................ 6-21
8. Engine oil level dipstick ......... 6-5 9. Radiator cap
........................... 6-7
10. Automatic transaxle fluid level dipstick (If Installed) ............ 6-12
11. Battery ................................. 6-19
12. Fuse/Relay box .................... 6-17
6
DO-IT-YOURSELF MAINTENANCE
3GENERAL CHECKS
G020A01A-AAT Engine Compartment The following should be checked regu- larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below compo- nents)
o Power steering fluid level
o Battery condition
o Air cleaner filter condition G020C01A-DAT Vehicle Interior The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Demister, heating system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal light operation
o Accelerator pedal operation
o Brake operation, including hand
brake
o Manual transaxle operation, includ- ing clutch operation
o Automatic transaxle operation, in- cluding "Park" mechanism opera-tion
o Seat control condition and opera- tion
o Seat belt condition and operation
o Sunvisor operation If you notice anything that does not operate correctly or appears to befunctioning incorrectly, inspect it care- fully and seek assistance from your Hyundai dealer if service is needed.
G020B01A-DAT Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and bonnet lock condition
o Tyre pressure and condition (includ-
ing spare tyre)
6
DO-IT-YOURSELF MAINTENANCE
21
!
G220B01A-AAT Checking Engine Cooling Fan The engine coolant fan should come on automatically if the engine coolanttemperature is high. G220C01TB-GAT Checking Condenser Cooling Fan When the air conditioning is in opera- tion, the condenser cooling fan comeson automatically, being controlled by
the engine ECU.
WARNING:
The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not running. Use extremecaution when working near the blades of the coolant fan, so that you are not injured by a rotating fanblade. As the engine coolant temper- ature decreases the fan will automat- ically shut off. This is a normal con-dition. The power steering fluid level should be checked regularly. To check the power steering fluid level,be sure the ignition is "OFF", then check to make certain that the power steering fluid level is between the "MAX"and "MIN" level markings on the fluid reservoir.
CHECKING ELECTRIC COOLING FANS
G220A01A-AATPOWER STEERING FLUID LEVEL
G230A01MC-GAT
OMC055014
6 DO-IT-YOURSELF MAINTENANCE
22HEADLIGHT AIMING ADJUSTMENT
G290A03A-DAT Before performing aiming adjustment, make sure of the following.
1. Keep all tyres inflated to the correct
pressure.
2. Place the vehicle on level ground and press the front bumper & rear bumper down several times. Placethe vehicle at a distance of 3,000 mm (118 in.) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant,engine oil and fuel, and spare tyre, jack, and tools).Have the driver or equivalent weight placed in driver's seat.
4. Clean the head light lenses and turn on the headlights (low beam).
NOTE:
o Grinding noise from the power
steering pump may be heard im- mediately after the engine is startedin extremely cold conditions (be- low - 20°C). If the noise stops during warm up, there is no ab-normal function in the system. It is due to a power steering fluid characteristic in extremely coldconditions.
o Do not start the engine when the
power steering oil reservoir isempty. G240A01A-DAT POWER STEERING HOSES It is suggested that you check the power steering hose connections forfluid leakage at those intervals speci- fied in the vehicle maintenance sched- ule in Section 5. The power steeringhoses should be replaced if there is severe surface cracking, pulling, scuff- ing or worn spots. Deterioration of thehoses could cause premature failure.
6 DO-IT-YOURSELF MAINTENANCE
32
FUSE RATING10A 20A10A 10A 15A 10A10A 20A 10A 15A 10A 15A 10A10A 10A 10A 10A CIRCUIT PROTECTED
Front Fog Lamp Switch, Front Fog Lamp LH, Front Fog Lamp RH,BCM Sunroof Motor Hazard SwitchOver Driver Switch, TCM(Diesel), Pulse Generator 'A'(Diesel),Pulse Generator
'B'(Diesel), Vehicle Speed Sensor
Data Link Connector, Stop Lamp Switch, P/WDW Relay,Multipurpose CheckConnector Instrument Cluster ECM, PCM, EPS Control Module, Mass Air Flow Sensor(Diesel), Fuel FilterWarning Switch(Diesel) Driver Door Lock Actuator, Assist Door Lock Actuator, BCM,Rear Door Lock
Actuator LH, Rear Door Lock Actuator RH,Driver Power Window Switch, TailGate Lock Actuator Start Relay BCM, Instrument Cluster, Generator, DRL Control ModuleIgnition Coil #1, #2, #3, #4, CondenserAudio
Luggage Lamp, Room Lamp, Vanity Lamp Switch, Digital Clock,Overhead Consol Lamp, A/C Control Module, Instrument Cluster, Rear Parking Assist Buzzer, Door Warning Switch, BCM ESP Switch, Steering Angle Sensor, ABS Control Module,ESP Module,Multipurpose Check Connector
Back-up Lamp Switch, Transaxle Range Switch DRL Control ModulePower Outside Mirror & Mirror Folding Switch
FR FOG LP S/ROOF
T/SIG LP
TCU
STOP LP
A/BAG IND ECU
C/DR LOCK START
CLUSTER IGN COIL AUDIO
(Power Connector)
MULT B/UP
(Power Connector)
ABS
B/UP LP DRL
FOLD'G
FUSE