44CORROSION PREVENTION AND APPEARANCE CARE
2CORROSION PROTECTION
E010A01A-AAT Protecting Your Hyundai from Corrosion By using the most advanced design and construction practices to combatcorrosion, Hyundai produces cars of the highest quality. However, this is only part of the job. To achieve thelong-term corrosion resistance your Hyundai can deliver, the owner's co- operation and assistance is also re-quired. E010C01A-AAT High-Corrosion Areas If you live in an area where your car is regularly exposed to corrosive materi-als, corrosion protection is particularly important. Some of the common causes of accelerated corrosion areroad salts, dust control chemicals, ocean air and industrial pollution.
E010B01A-AAT Common Causes of Corrosion The most common causes of corro- sion on your car are:
o Road salt, dirt and moisture that is allowed to accumulate underneath the car.
o Removal of paint or protective coat- ings by stones, gravel, abrasion orminor scrapes and dents which leave unprotected metal exposed to cor-rosion. E010D01A-AAT Moisture Breeds Corrosion Moisture creates the conditions in which corrosion is most likely to occur. For example, corrosion is accelerated by high humidity, particularly when tem-peratures are just above freezing. In such conditions, the corrosive mate- rial is kept in contact with the carsurfaces by moisture that is slow to evaporate. Mud is particularly corrosive because it is slow to dry and holds moisture incontact with the vehicle. Although the mud appears to be dry, it can still retain the moisture and promote corrosion.High temperatures can also acceler- ate corrosion of parts that are not properly ventilated so the moisturecan be dispersed. For all these rea- sons, it is particularly important to keep your car clean and free of mud oraccumulations of other materials. This applies not only to the visible surfaces but particularly to the underside of thecar.
5VEHICLE MAINTENANCE REQUIREMENTS
4REGULAR SERVICING
F030A01A-DAT An odometer reading or time interval determines when service is necessary. For most people, the odometer reading will indicate when service is needed. If, however, you drive very little, your vehicle should be serviced at least every 12 months. Under severe driving conditions, more frequent maintenance is required.
F030B02MC-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
ENGINE CONTROL SYSTEM MAINTENANCE
1 ENGINE OIL & FILTER
2 DRIVE BELT (WATER PUMP, ALTERNATOR & A/CON)
3 FUEL FILTER (MPI TYPE)
4 FUEL LINES, FUEL HOSES & CONNECTIONS
5 TIMING BELT
6 VAPOR HOSE & FUEL FILLER CAP
7 VACUUM HOSE
8 CRANKCASE VENTILATION HOSE
9 AIR CLEANER FILTER
10 FUEL TANK AIR FILTER
11 SPARK PLUGS
NO. DESCRIPTION105
84
R I I I I I 120
96
RR R I I I I I
90 72
R I I
R I I I
RR
75 60
R I I I I I
60 48
R R R II I I I I
45 36
R I I I I
RR
30 24
R I II I I I
15 12
R I I I I I
KILOMETERS X 1000 MONTHS
Note : (1) EVERY 40,000 KM : "R"
See Note (1)
5
VEHICLE MAINTENANCE REQUIREMENTS
5
1 23456789
101112131415
Note : (1) When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at the factory. An improper coolant mixture can result in serious malfunction or engine damage.
(2) At first, replace at 100,000 km or 60 months : after that, replace every 40,000 km or 24 months. * For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
F030C02MC-DAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
GENERAL MAINTENANCE COOLING SYSTEMCOOLANT
See Note (1)
MANUAL TRANSAXLE OILAUTOMATIC TRANSAXLE FLUIDBRAKE HOSES AND LINESBRAKE FLUIDREAR BRAKE DRUMS/LININGS, HAND BRAKEBRAKE PADS, CALIPERS AND ROTORSEXHAUST PIPE AND MUFFLERSUSPENSION MOUNTING BOLTSSTEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINTPOWER STEERING PUMP, BELT AND HOSESDRIVE SHAFTS AND BOOTSAIR CONDITIONING REFRIGERANTCLIMATE CONTROL AIR FILTER
120 96
I I IIII I IIIII I
R
105
84
I I II I IIII
90 72
7560
6048
I I
R I II I IIIII I
R
I I I I I I I II I
R
II I I IIII I IIII
R
45 36
3024
I I II I IIII I
R
II IIII I IIIII I
R
15 12
I I II I IIII I
R
KILOMETERS X 1000 MONTHS
NO. DESCRIPTION
See Note (2)*
I
R
5VEHICLE MAINTENANCE REQUIREMENTS
6MAINTENANCE UNDER SEVERE USAGE CONDITIONS
SEVERE DRIVING CONDITIONS
A - Repeatly driving short distance of less than 8km(5miles) in normal tempera ture or less than 16km(10miles) in freezing temperature
B - Extensive engine idling or low speed driving for long
distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-spread roads
D - Driving in areas using salt or other corrosive materials or in very cold weather RR R R
I I I I
R R R
ENGINE OIL AND FILTERAIR CLEANER FILTER SPARK PLUGS TIMING BELTBRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS, HAND BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/ LOWER ARM BALL JOINT DRIVE SHAFTS AND BOOTSMANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUID CLIMATE CONTROL AIR FILTER
F040A01MC-DAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
MAINTENANCE ITEM
EVERY 7,500 KM OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 60,000 KM OR 48 MONTHSMORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KMEVERY 40,000 KM MORE FREQUENTLY
A, B, C, D, E, F, G, H, I, K C, E B, H B, D, E, F, GC, D, G, H C, D, G, H C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E
MAINTENANCE
INTERVALS DRIVING
CONDITION
MAINTENANCE
OPERATION
E - Driving in sandy areas
F - Driving in heavy traffic area over 32°C(90°F)
G - Driving on uphill, downhill, or mountain road
H - Towing a Trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or
vehicle towing
J - Driving over 170 Km/h(100 MPH)
K - Frequently driving in stop-and-go conditions
5
VEHICLE MAINTENANCE REQUIREMENTS
9
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for looseness or damage. Retighten to the specified torque. F070M01A-AAT
o Steering Gear Box, Linkage &
Boots / Lower Arm Ball Joint
With the vehicle stopped and engineoff, check for excessive free-play in the steering wheel. Check the linkage for bends or dam- age. Check the dust boots and ball joints for deterioration, cracks, or dam- age. Replace any damaged parts. F070N01A-AAT
o Power Steering Pump, Belt
and Hoses
Check the power steering pump and
hoses for leakage and damage. Re- place any damaged or leaking parts immediately. Inspect the power steer-ing belt for evidence of cuts, cracks, excessive wear, oiliness and proper tension. Replace or adjust it if neces-sary. F070P01A-AAT
o Drive Shafts and Boots
Check the drive shafts, boots andclamps for cracks, deterioration, or damage. Replace any damaged parts and, if necessary, repack the grease. F070Q01A-AAT
o Air Conditioning Refrigerant Check the air conditioning lines and connections for leakage and damage. Check air conditioning performanceaccording to the relevant shop manual if necessary.
F070J01A-AAT
o Brake Pads, Calipers and
Rotors
Check the pads for excessive wear,
discs for run out and wear, and cali-pers for fluid leakage.
F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete- rioration, or damage. Start the engineand listen carefully for any exhaust gas leakage. Tighten connections or replace parts as necessary.
Engine Compartment .................................................... 6-2
General Checks ........................................................... 6-3
Maintenance Precautions ............................................. 6-4
Checking the Engine Oil ............................................... 6-4
Checking and Changing the Engine Coolant ................ 6-7
Changing the Air Cleaner Filter ..................................... 6-8
Checking the Transaxle Oil (Manual) ..........................6-11
Checking the Transaxle Fluid (Automatic)..................6-11
Checking the B rakes ................................................... 6-13
Checking the Clutch Fluid ............................................ 6-14
Air Conditioning Care ................................................... 6-15
Changing the Climate Control Air Filter........................ 6-16
Checking and Replacing Fuses .................................. 6-17
Checking the Battery ................................................... 6-19
Power Steering Fluid Level .......................................... 6-21
Headlight Aiming Adjustment ....................................... 6-22
Replacement of Light Bulbs ......................................... 6-24
Bulb Wattage ............................................................... 6-29
Fuse Panel Description ............................................... 6-30
DO-IT-YOURSELF MAINTENANCE
6
6
6
DO-IT-YOURSELF MAINTENANCE
3GENERAL CHECKS
G020A01A-AAT Engine Compartment The following should be checked regu- larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below compo- nents)
o Power steering fluid level
o Battery condition
o Air cleaner filter condition G020C01A-DAT Vehicle Interior The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Demister, heating system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal light operation
o Accelerator pedal operation
o Brake operation, including hand
brake
o Manual transaxle operation, includ- ing clutch operation
o Automatic transaxle operation, in- cluding "Park" mechanism opera-tion
o Seat control condition and opera- tion
o Seat belt condition and operation
o Sunvisor operation If you notice anything that does not operate correctly or appears to befunctioning incorrectly, inspect it care- fully and seek assistance from your Hyundai dealer if service is needed.
G020B01A-DAT Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and bonnet lock condition
o Tyre pressure and condition (includ-
ing spare tyre)
6 DO-IT-YOURSELF MAINTENANCE
8CHANGING THE AIR CLEANER FILTER
G070A03Y-AAT
The replacement of air cleaner filter is performed in the following manner.
1. Unsnap the clips around the cover.
2. When this is done, the cover can be lifted off, the old filter removed and the new filter put in its place.
Genuine Hyundai replacement parts arerecommended.
!! CAUTION:
o Engine coolant can damage the finish of your car. If you spill cool- ant on the car, wash it off thor- oughly with clean water.
o The engine in your vehicle has aluminium engine parts and mustbe protected by an ethylene-gly-col base coolant to prevent corro- sion and freezing. Do not use hard (tap) water. Hardwater can cause engine damage from corrosion, overheating or freezing. WARNING:
The cooling fan is controlled by en- gine coolant temperature and may sometimes operate even when theengine is not running. Use extreme caution when working near the blades of the cooling fan so that youare not injured by a rotating fan blade. As the engine coolant tem- perature decreases, the fan will auto-matically shut off. This is a normal condition.
OMC055010R