2009 FORD SUPER DUTY steering

Extensive idling and/or low-speed driving for long distances as in heavy
commercial use such as delivery, taxi, patrol or livery
Every 5,000 miles (8,000 km),
6 months or 200 hours of engine
operation (whichever comes first)Change engine oil and replace filter
Every 5,000 miles (8,000 km)Check air filter restriction gauge (replace air filter as
required or when air filter restriction gauge indicates)
Inspect brake system
Rotate tires, inspect tires for wear and measure tread
depth and inspect wheel ends for endplay and noise
Inspect and lubricate steering and suspension ball joints
Every 10,000 miles (16,000 km) or
400 hours of engine operation
(whichever comes first)Change engine-mounted fuel filter and chassis-mounted
(FCM) fuel filter
Every 15,000 miles (24,000 km) or
600 hours of engine operation
(whichever comes first)Check the Nitrite level of the coolant using Fleetguard

DCA4 Test Strip Kit CC2602A to determine if recharge is
required. If the Nitrite level is above 800 ppm no action
is required. If the Nitrite level is 800 ppm or lower add
32 fl. oz. (946 mL.) of Supplemental Coolant Additive
Motorcraft VC-8 or equivalent.
Every 30,000 miles (48,000 km)Replace wheel bearing grease and grease seals on 4x2
wheel bearings (if non-sealed bearings)
Every 30,000 miles (48,000 km) or
1200 hours of engine operation
(whichever comes first)Check the Nitrite level of the coolant using Fleetguard

DCA4 Test Strip Kit CC2602A to determine if recharge is
required. If the Nitrite level is above 800 ppm no action
is required. If the Nitrite level is 800 ppm or lower add
32 fl. oz. (946 mL.) of Supplemental Coolant Additive
Motorcraft VC-8 or equivalent.
Every 45,000 miles (72,000 km) or
1800 hours of operation (whichever
comes first)Flush & refill engine coolant (refer to Motorcraft Premium
Gold Engine Coolant Change Record) – Do not add
Supplemental Coolant Additive
As requiredReplace cabin air filter, if equipped
Note:When adding supplemental coolant additive, do not exceed the
specified maximum of 32 fl. oz. (946 mL). Operating the engine with
excessive supplemental coolant additive can cause severe engine
damage.
2009 Econoline(eco)
Supplement, 1st Printing
USA(fus)
Scheduled Maintenance: E-Series
77

Operating in dusty conditions such as unpaved or dusty roads
Every 5,000 miles (8,000 km) or
6 monthsChange engine oil and replace filter
Every 5,000 miles (8,000 km)Check air filter restriction gauge (replace air filter as
required or when air filter restriction gauge indicates)
Rotate tires, inspect tires for wear and measure tread
depth and inspect wheel ends for endplay and noise
Inspect and lubricate steering and suspension ball joints
Every 10,000 miles (16,000 km) or
400 hours of engine operation
(whichever comes first)Change engine-mounted fuel filter and chassis-mounted
(FCM) fuel filter
Every 30,000 miles (48,000 km)Replace wheel bearing grease and grease seals on 4x2
wheel bearings (if non-sealed bearings)
As requiredReplace cabin air filter, if equipped
Off-road operation
Every 5,000 miles (8,000 km) or
6 monthsChange engine oil and replace filter
Every 5,000 miles (8,000 km)Check air filter restriction gauge (replace air filter as
required or when air filter restriction gauge indicates)
Rotate tires, inspect tires for wear and measure tread
depth and inspect wheel ends for endplay and noise
Every 10,000 miles (16,000 km) or
400 hours of engine operation
(whichever comes first)Change engine-mounted fuel filter and chassis-mounted
(FCM) fuel filter
Every 30,000 miles (48,000 miles)Replace wheel bearing grease and grease seals on 4x2
wheel bearings (if non-sealed bearings)
Every 50,000 miles (80,000 km)Change rear axle lubricant (E–450 only)
As requiredInspect and lubricate steering and suspension ball joints
Inspect and lubricate U-joints
2009 Econoline(eco)
Supplement, 1st Printing
USA(fus)
Scheduled Maintenance: E-Series
79

Short trip in cold operating conditions
Every 5,000 miles (8,000 km) or
6 monthsChange engine oil and replace filter
Every 5,000 miles (8,000 km)Inspect and lubricate steering and suspension ball joints
Rotate tires, inspect tires for wear and measure tread
depth and inspect wheel ends for endplay and noise
Every 10,000 miles (16,000 km) or
400 hours of engine operation
(whichever comes first)Change engine-mounted fuel filter and chassis-mounted
(FCM) fuel filter
Use of Biodiesel, up to and including 5% Biodiesel (B5)
Every 5,000 miles (8,000 km) or
200 hours of operation (whichever
comes first)Change engine oil and replace filter
Every 10,000 miles (16,000 km) or
400 hours of operation (which ever
comes first)Replace engine-mounted fuel filter and chassis-mounted
(FCM) fuel filter
2009 Econoline(eco)
Supplement, 1st Printing
USA(fus)
Scheduled Maintenance: E-Series
80

NORMAL SCHEDULED MAINTENANCE AND LOG
The following section contains the “Normal Schedule.” This schedule is
presented at specific mileage intervals with exceptions noted.
Additional information available on the Web
To learn more about the importance of routine and dealer-performed
maintenance on your vehicle, please visit the Ford Customer Service
website. You’ll also find important warranty information, customer
assistance, technical expertise, frequently asked questions and much
more. The website location is at: www.ford.com in the U.S. or
www.ford.ca in Canada.
Then go to the vehicles and service pick at the web site.
5,000 miles (8,000 km)
❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheels for endplay and noise (vehicles with dual
rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
10,000 miles (16,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheels for endplay and noise (vehicles with dual
rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Lubricate steering linkage, ball joints, suspension, tie rod
ends, drive shaft, 4x4 front axle U-joints and U-joints (lubri-
cate if equipped with Zerk fittings)
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
2009 Econoline(eco)
Supplement, 1st Printing
USA(fus)
Scheduled Maintenance: F-Super Duty
83

20,000 miles (32,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheels for endplay and noise (vehicles with dual
rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Replace engine- and frame-mounted fuel filters❑Inspect engine cooling system level, coolant strength and
hoses
❑Inspect brake pads/shoes/rotors/drums, brakes lines &
hoses, and parking brake system
❑Inspect exhaust system and heat shields❑Inspect and lubricate steering linkage, ball joints, suspension,
tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
30,000 miles (48,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheels for endplay and noise (vehicles with dual
rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Lubricate steering linkage, ball joints, suspension, tie rod
ends, drive shaft, 4x4 front axle U-joints and U-joints (lubri-
cate if equipped with Zerk fittings)
❑Inspect automatic transmission fluid level on all vehicles
equipped with the Torqshift transmission
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
40,000 miles (64,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheels for endplay and noise (vehicles with dual
rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Replace engine- and frame-mounted fuel filters❑Inspect fuel cooling systems❑Inspect engine cooling system level, coolant strength and
hoses
❑Inspect brake pads/shoes/rotors/drums, brakes lines &
hoses, and parking brake system
❑Inspect exhaust system and heat shields❑Inspect and lubricate steering linkage, ball joints, suspension,
tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
2009 Econoline(eco)
Supplement, 1st Printing
USA(fus)
Scheduled Maintenance: F-Super Duty
84

50,000 miles (80,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheels for endplay and noise (vehicles with dual
rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Change rear axle fluid (DANA axles only. Refer toSpecial
Operating Conditionsfor more information)❑Lubricate steering linkage, ball joints, suspension, tie rod
ends, drive shaft, 4x4 front axle U-joints and U-joints (lubri-
cate if equipped with Zerk fittings)
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
60,000 miles (96,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheels for endplay and noise (vehicles with dual
rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Replace engine- and frame-mounted fuel filters❑Inspect fuel cooling systems❑Inspect engine cooling system level, coolant strength and
hoses
❑Inspect brake pads/shoes/rotors/drums, brakes lines &
hoses, and parking brake system
❑Replace front wheel bearing grease and grease seals on 4x2
wheel bearings (if non-sealed bearings)
❑Inspect exhaust system and heat shields❑Change automatic transmission fluid and filter on all vehicles
equipped with the Torqshift transmission. Consult your dealer
for particular requirements.
❑Inspect and lubricate steering linkage, ball joints, suspension,
tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
2009 Econoline(eco)
Supplement, 1st Printing
USA(fus)
Scheduled Maintenance: F-Super Duty
85

70,000 miles (112,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheels for endplay and noise (vehicles with dual
rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Lubricate steering linkage, ball joints, suspension, tie rod
ends, drive shaft, 4x4 front axle U-joints and U-joints (lubri-
cate if equipped with Zerk fittings)
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
80,000 miles (128,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheels for endplay and noise (vehicles with dual
rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Replace engine- and frame-mounted fuel filters❑Inspect fuel cooling systems❑Inspect engine cooling system level, coolant strength and
hoses
❑Inspect brake pads/shoes/rotors/drums, brakes lines &
hoses, and parking brake system
❑Inspect exhaust system and heat shields❑Inspect and lubricate steering linkage, ball joints, suspension,
tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
90,000 miles (144,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheels for endplay and noise (vehicles with dual
rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Lubricate steering linkage, ball joints, suspension, tie rod
ends, drive shaft, 4x4 front axle U-joints and U-joints (lubri-
cate if equipped with Zerk fittings)
❑Inspect automatic transmission fluid level on all vehicles
equipped with the Torqshift transmission
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
2009 Econoline(eco)
Supplement, 1st Printing
USA(fus)
Scheduled Maintenance: F-Super Duty
86

100,000 miles (160,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheels for endplay and noise (vehicles with dual
rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Replace engine- and frame-mounted fuel filters❑Inspect fuel cooling systems❑Inspect engine cooling system level, coolant strength and
hoses
❑Inspect brake pads/shoes/rotors/drums, brakes lines &
hoses, and parking brake system
❑Inspect exhaust system and heat shields❑Inspect accessory drive belt❑Change engine coolant and fuel coolant (refer toMotorcraft
Premium Gold Engine Coolant Change Record)
❑Change manual transmission fluid (refer toSpecial Operating
Conditionsfor more information)❑Change rear axle fluid (DANA axles only. Refer toSpecial
Operating Conditionsfor more information)❑Inspect and lubricate steering linkage, ball joints, suspension,
tie rod ends, drive shaft, 4x4 front axle U-joints and U-joints
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
110,000 miles (176,000 km)
❑Change engine oil and replace oil filter❑Rotate tires, inspect tires for wear and measure tread depth
and inspect wheels for endplay and noise (vehicles with dual
rear wheels should only rotate if unusual wear is noted)
❑Inspect air filter restriction gauge, replace filter as required❑Lubricate steering linkage, ball joints, suspension, tie rod
ends, drive shaft, 4x4 front axle U-joints and U-joints (lubri-
cate if equipped with zerk fittings)
❑Perform multi-point inspection (recommended)
DEALERVALIDATION:
RO#: P&A C
ODE:
D
ATE:MILEAGE:
2009 Econoline(eco)
Supplement, 1st Printing
USA(fus)
Scheduled Maintenance: F-Super Duty
87