2009 FORD F650 manual transmission

SEVERE SERVICE - ON/OFF ROAD IN DIRTY CONDITIONS OR 20,000 MILES (32,000 KM) OR LESS
ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 5 10 15 20 25 30 35 40 45 50
Kilometers (x 1000) 8 16 24 32 40 48 56 64 72 80
Months 3 6 9 12 15 18 21 24 27 30
Driveshaft - SPL
Slip joint - inspect boot Every 25,000 miles (40,000 km) or six months, whichever comes
first
U-joint - lubricate
Driveshaft - non-SPL
U-joint and slip joint - lubricate Every 5,000–8,000 miles (8,000–12,800 km) or three months,
whichever comes first
Clutch
Release bearing / shafts / forks••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to your engine operator’s manual
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change••
2009 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
263

SEVERE SERVICE - ON/OFF ROAD IN DIRTY CONDITIONS OR 20,000 MILES (32,000 KM) OR LESS
ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 55 60 65 70 75 80 85 90 95 100
Kilometers (x 1000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Engine - refer to your engine operator’s manual
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change•••
Eaton-Fuller manual transmission - synthetic oil
change••
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer petroleum oil - change•••
Eaton / Dana / Spicer synthetic oil - change••
Cab components
Door hinges / latches / strikers - lubricate, check link•••
Door lock cylinders - lubricate•••
Seat adjuster slides - lubricate•••
2009 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
267

A
Air conditioning ..........................47
manual heating and air
conditioning system .................47
Air suspension ...........................121
Anti-lock brake system
(see Brakes) ..............................119
Audio system
(see Radio) ......................33, 35, 40
Automatic transmission ............123
fluid, adding ............................201
fluid, checking ........................201
fluid, refill capacities ..............234
fluid, specification ..................220
Auxiliary power point .................55
Axle ............................132, 173, 206
lubricant specifications ..........220
refill capacities ........................232
B
Battery .......................................182
charging system warning
light ............................................22
jumping a disabled battery ....153
voltage gauge ............................28
Belt-Minder...............................75
Booster seats ...............................88
Brakes ........................100, 105, 174
adjustment ..............................176
anti-lock ...................................119
anti-lock brake system (ABS)
warning light .....................22, 119
brake warning light ..................22
fluid, checking and
adding ..............................176, 198
fluid, specifications .................220
parking ....................101, 108, 177Bulbs ............................................51
C
Catalytic converter
(see Emission control) .............177
CD-single premium .....................33
Cell phone use ..............................7
Child safety seats ........................82
attaching with tether straps ....86
in front seat ..............................84
in rear seat ..........................84, 86
tether anchorage hardware .....86
Child safety seats - booster
seats .............................................88
Cleaning your vehicle
chrome and aluminum
parts .........................................167
engine compartment ..............167
exterior ....................................169
instrument panel ....................168
interior .....................................168
interior trim ............................168
plastic parts ............................167
washing ....................................166
waxing .....................................166
wheels ......................................167
Climate control (see Air
conditioning or Heating) ......46–47
Clutch ................................126, 199
adjusting ..................................200
fluid ..........................................199
operation while driving ..........126
specifications ..........................220
Controls
power seat .................................66
Coolant ......................................184
refill capacities ........................234
specifications ..........................220
2009 F-650/750(f67)
Supplement
USA(fus)
Index
272

H
Hazard flashers .........................144
Headlamps ...................................49
aiming ........................................50
daytime running lights .............49
high beam .................................49
warning chime ..........................22
Heating ..................................46–47
heater only system ...................46
manual heating and air
conditioning system .................47
Hood ..........................................179
I
Ignition .........................................92
chime .........................................22
Infant seats (see Safety seats) ..82
Instrument panel
cleaning ...................................168
lighting up panel and
interior .......................................50
J
Jump-starting your vehicle ......153
K
Keys
key in ignition chime ...............22
positions of the ignition ...........92
L
Lamps
bulb replacement
specifications chart ..................51
cargo lamps ...............................50
daytime running light ...............49headlamps .................................49
high beams ................................49
instrument panel, dimming .....50
interior lamps ...........................51
replacing bulbs ...................51–53
Lane change indicator
(see Turn signal) ........................50
Lights, warning and indicator ....22
air suspension ...........................22
anti-lock brakes (ABS) ....22, 119
brake ..........................................22
charging system ........................22
safety belt .................................22
service engine soon ..................22
traction control off ...................22
turn signal indicator .................22
Lubricant specifications ...........220
M
Manual transmission .................127
lubricant specifications ..........220
Mirrors .........................................57
fold away ...................................59
heated ........................................58
side view mirrors (power) .......58
O
Odometer .....................................28
P
Paint chips, repairing ...............166
Parking brake ....................101, 108
warning light .............................22
Power door locks ........................64
Power mirrors .............................58
Power point .................................55
Power steering ..........................179
2009 F-650/750(f67)
Supplement
USA(fus)
Index
274

fluid, checking and adding ....197
fluid, refill capacity ................234
fluid, specifications .................220
Power Take-Off (PTO)
operation .................................130
Power Windows ...........................56
R
Radio ................................33, 35, 40
Relays ........................................145
Remote entry system
locking/unlocking doors ...........64
Roadside assistance ..................143
S
Safety belts (see Safety
restraints) ........................69–70, 72
Safety defects, reporting ..164–165
Safety restraints ..............69–70, 72
Belt-Minder.............................75
cleaning the safety belts ..........74
extension assembly ..................73
for adults .............................70, 72
for children ...............................79
lap belt ......................................71
warning light and
chime .............................22, 74–75
Safety seats for children ............82
Scheduled Maintenance
Guide .........................................237
General Maintenance
Information .............................237
Seat belts
(see Safety restraints) ...............69
Seats ............................................65
child safety seats ......................82heated ........................................67
Special notice ................................5
Specification chart,
lubricants ...................................220
Speed control ..............................59
Speedometer ...............................28
Starting your vehicle ..................92
jump starting ..........................153
preparing to start your
vehicle .......................................92
Steering .....................................178
Steering wheel
controls ................................54, 59
tilting .........................................54
Suspension ........................121, 204
T
Tachometer .................................28
Temperature control
(see Climate control) ...........46–47
Tires ...........................................212
Towing
wrecker ....................................157
Traction control
off light ......................................22
Transmission .....................123, 127
automatic operation ...............123
fluid, checking and adding
(automatic) .............................201
fluid, checking and adding
(manual) .................................202
fluid, refill capacities ..............234
lubricant specifications ..........220
manual operation ....................127
Turn signal ..................................50
V
Vehicle loading ..................136–137
2009 F-650/750(f67)
Supplement
USA(fus)
Index
275