2009 FORD F650 manual transmission

ComponentLubrication
typeViscosity /
Ambient
temperature /
NotesEquivalent
Ford part
name /
number
Cooling system
Engine coolant Refer to engine operator’s manual
Windshield washer
Washer fluid WSB-M8B16-A2 — Motorcraft
Premium
Windshield
Washer
Concentrate /
ZC-32-A
Transmission
Eaton-Fuller Petroleum oil:
Engine oil
API-SL or
API-CF
(MIL-L-2104E
or
MIL-L-46152E)SAE 50: above
10°F (–12°C)—
SAE 40: below
10°F (–12°C)—
Mineral gear
oil: API-GL-1
(rust and
oxidation
inhibited)SAE 80W–90:
above 10°F
(–12°C)—
SAE 75W:
below 10°F
(–12°C)—
Synthetic oil:
Eaton,
Roadranger
synthetic
CD-50
transmission
fluidCD SAE 50: All
temperatures—
2009 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
224

ComponentLubrication
typeViscosity /
Ambient
temperature /
NotesEquivalent
Ford part
name /
number
Meritor Petroleum oil:
Heavy Duty
Engine Oil
MIL-L-2104E or
API-SL or
API-CF
(previous API
designations
acceptable)SAE 50: above
10°F (–12°C)—
SAE 40: above
10°F (–12°C)—
SAE 30: below
10°F (–12°C)Motorcraft SAE
30 Super Duty
Motor Oil /
XO-30-QSD
Mineral gear oil
with rust and
oxidation
inhibitor
API-GL-1Do
not use
multi-weight
and GL-5 EP
gear oils; they
may cause
transmission
failure or
damage.SAE 90: above
10°F (–12°C)—
SAE 80: below
10°F (–12°C)—
Synthetic oil:
MIL-L-2104E or
MIL-L-46152D
Do not use
multi-weight
and GL-5 EP
gear oils; they
may cause
transmission
failure or
damage.SAE 50: All
temperatures—
Allison Refer to transmission operator’s manual
Eaton UltraShift Refer to transmission driver instructions manual
2009 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
227

Engine coolant and oil
Engine typeEngine coolant
(approximate
capacity) *Engine oil
(approximate
capacity)
Caterpillar57.0 pints
(27.0L)Refer to engine
operator’s
manual.
Cummins52.0 pints
(24.6L)
* Add the coolant type originally equipped in your vehicle.
Power steering system
Steering gear Power steering fluid volume
TAS40 17.6 pints
TAS66 18.4 pints
Transmission
Description Pints (Liters)
Allison 2000 Series 30.0 (14.2)*
Allison 3000 Series 37.6 (17.8)*
FS-5205A 5–speed manual 12.5 (5.9)
FS-5406A/5406N and
FS-6406A/FSO–6406A 6–speed
manuals19.5 (9.2)
ES56–7B/ES066–7B 7–speed
manual22.0 (10.4)
*Total fluid capacity (dry transmission and torque converter).
Air conditioner refrigerant - r134a
Lb. (Kg) Oz.
2.50 (1.13) 40
Note:This system uses PAG-type refrigerant oil.
Refrigerant fitting torque
Captured washer nut: 170–190 inch lb. (19–21 N•m)
Note:This system uses mineral based refrigerant oil to lubricate o-rings
and fittings.
2009 F-650/750(f67)
Supplement
USA(fus)
Maintenance and Specifications
234

Daily owner checks
EngineCheck the air filter restriction gauge.
Check the engine oil.
Inspect the coolant level
Brake systemCheck the air brake system reservoir
automatic drain valve operation.
Drain the air brake system reservoir -
manual valve.
Transmission systemVisually check the automatic
transmission for fluid leakage.
Steering systemCheck the power steering pump fluid
level and check the system for leaks.
Check the entire vehicle for evidence
of fluid leaks.
U.S. Department of
Transportation, Federal
Highway Administration
requirements (ensure that
the entire system is
functioning properly)Check the service brakes.
Check the parking brake.
Check the steering mechanism.
Check the lighting devices and
reflectors.
Check the tires.
Check the horn.
Check the windshield wipers.
Check the rear vision mirrors.
Check the wheels and rims.
Check the emergency equipment.
2009 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
245

ON-HIGHWAY - 60,000 MILES (96,000 KM) OR MORE ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 15 30 45 60 75 90 105 120 135 150
Kilometers (x 1000) 24 48 72 96 120 144 168 192 216 240
Months 3 6 9 12 15 18 21 24 27 30
Engine - Refer to your engine operator’s manual
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change••
Eaton-Fuller manual transmission - synthetic oil
changeFactory fill w/synthetic at 500,000 miles (800,000 km);
Converted to synthetic at 250,000 miles (400,000 km)
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer petroleum oil - change••
Eaton / Dana / Spicer synthetic oil - change Factory fill w/synthetic at 500,000 miles (800,000 km);
Converted to synthetic at 250,000 miles (400,000 km) or three
years
Cab components
Door hinges / Latches / Strikers - lubricate, check link••
Door lock cylinders - lubricate••
Seat adjuster slides - lubricate••
2009 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
252

ON-HIGHWAY - 60,000 MILES (96,000 KM) OR MORE ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 165 180 195 210 225 240 255 270 285 300
Kilometers (x 1000) 264 288 312 336 360 384 408 432 456 480
Months 33 36 39 42 45 48 51 54 57 60
Engine - Refer to your engine operator’s manual
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change•••
Eaton-Fuller manual transmission - synthetic oil
changeFactory fill w/synthetic at 500,000 miles (800,000 km);
Converted to synthetic at 250,000 miles (400,000 km)
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer petroleum oil - change•••
Eaton / Dana / Spicer synthetic oil - change Factory fill w/synthetic at 500,000 miles (800,000 km);
Converted to synthetic at 250,000 miles (400,000 km) or three
years
Cab components
Door hinges / Latches / Strikers - lubricate, check link•••
Door lock cylinders - lubricate•••
Seat adjuster slides - lubricate•••
2009 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
255

CITY - 60,000 MILES (96,000 KM) OR LESS ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 10 20 30 40 50 60 70 80 90 100
Kilometers (x 1000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Driveshaft SPL
U-joint - lubricate Every 25,000 miles (40,000 km) or six months, whichever comes
first
Driveshaft non-SPL
U-joint and slip joint - lubricate Every 5,000–8,000 miles (8,000 km-12,800 km) or three months,
whichever comes first
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to your engine operator’s manual
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change••
2009 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
257

CITY - 60,000 MILES (96,000 KM) OR LESS ANNUALLY (Continued)
(Miles, kilometers or months - whichever occurs first)
Miles (x 1000) 110 120 130 140 150 160 170 180 190 200
Kilometers (x 1000) 176 192 208 224 240 256 272 288 304 320
Months 33 36 39 42 45 48 51 54 57 60
Engine - refer to your engine operator’s manual
Transmission
Automatic and Auto-shift transmission Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change••
Eaton-Fuller manual transmission - synthetic oil
change•
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer petroleum oil - change••
Eaton / Dana / Spicer synthetic oil - change•
Cab components
Door hinges / latches / strikers - lubricate, check link•••
Door lock cylinders - lubricate•••
Seat adjuster slides - lubricate•••
2009 F-650/750(f67)
Supplement
USA(fus)
Scheduled Maintenance Guide
261