2009 FORD F150 check engine

Readiness for Inspection/Maintenance (I/M) testing
Some state/provincial and local governments may have
Inspection/Maintenance (I/M) programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection could prevent
you from getting a vehicle registration. Your vehicle may not pass the I/M
test if theService engine soon
indicator is on or not working
properly (bulb is burned out), or if the OBD-II system has determined
that some of the emission control systems have not been properly
checked. In this case, the vehicle is considered not ready for I/M testing.
If theService engine soon
indicator is on or the bulb does not
work, the vehicle may need to be serviced. Refer to the On board
diagnostics (OBD-II) description in this chapter.
If the vehicle’s engine or transmission has just been serviced, or the
battery has recently run down or been replaced, the OBD-II system may
indicate that the vehicle is not ready for I/M testing. To determine if the
vehicle is ready for I/M testing, turn the ignition key to the on position
for 15 seconds without cranking the engine. If theService engine
soon
indicator blinks eight times, it means that the vehicle is not
ready for I/M testing; if theService engine soon
indicator stays on
solid, it means that the vehicle is ready for I/M testing.
The OBD-II system is designed to check the emission control system
during normal driving. A complete check may take several days. If the
vehicle is not ready for I/M testing, the following driving cycle consisting
of mixed city and highway driving may be performed:
15 minutes of steady driving on an expressway/highway followed by
20 minutes of stop-and-go driving with at least four 30-second idle
periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete. If
the vehicle is still not ready for I/M testing, the above driving cycle will
have to be repeated.
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Maintenance and Specifications
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POWER STEERING FLUID
Check the power steering fluid. Refer to thescheduled maintenance
informationfor the service interval schedules.
1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir. Refer toMaintenance
product specifications and capacitiesin this chapter for the proper
fluid type.
BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of the
system could be compromised; seek
service from your authorized dealer
immediately.
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TRANSMISSION FLUID
Checking 4-speed automatic transmission fluid
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about
30 minutes to allow fluid to cool before checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 50°F (10°C).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 150°F-170°F (66°C-77°C) on a level surface. The normal
operating temperature can be reached after approximately 20 miles
(30 km) of driving.
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383

Item CapacityFord part name or
equivalentFord part number /
Ford specification
Fuel tank
Reg. Cab 8’ box /
SuperCab 6.5’ box /
SuperCab 8’ box26.0 gallons
(98.4L) Standard
36.0 gallons
(136.2L) Optional——
1Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.2Add the coolant type originally equipped in your vehicle.3Service refill capacity is determined by filling the axle to 1/4-9/16 inch (6-14 mm) below the
bottom of the filler hole with the vehicle on a level surface.
Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification
EST-M2C118-A, for complete fill of 8.8 inch and 9.75 inch Traction-Lok axles.4Service refill capacity is determined by filling the axle to the bottom of the filler hole with the
vehicle on a level surface.5Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and is considered lubricated
for life. These lubricants do not need to be checked or changed unless a leak is suspected, service
is required or the axle assembly has been submerged in water. The axle lubricant should be
changed any time the rear axle has been submerged in water.6Service refill capacity is determined by filling the transfer case to the bottom of the filler hole
with the vehicle on a level surface.7Approximate dry fill capacity including transmission fluid cooling system, actual refill capacities
will vary based on vehicle application and transmission fluid cooling system (i.e. coolers size,
cooling lines, auxiliary cooler capacities). The amount of transmission fluid and fluid level should
be set by the indication on the dipstick’s normal operating range.8Automatic transmissions that require MERCONLV should only use MERCONLV fluid. Refer to
scheduled maintenance informationto determine the correct service interval. Use of any fluid
other than the recommended fluid may cause transmission damage.
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label. The following table tells you
which transmission each code
represents.
Description Code
Four-speed automatic (4R75E) Q
Six-speed automatic (6R80) 6
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A
Accessory delay ..........................74
AdvanceTrac ..............................271
Air cleaner filter ...............386, 389
Air conditioning ........41, 44, 46, 49
manual heating and air
conditioning system .................41
Airbag supplemental restraint
system ................178–179, 186, 189
and child safety seats ............180
description ..............179, 186, 189
disposal ....................................192
driver airbag ....179, 181, 187, 190
indicator light .........182, 188, 191
operation .........179, 181, 187, 190
passenger
airbag ...............179, 181, 187, 190
side airbag ...............................186
Ambulance packages ....................7
AM/FM .........................................24
Antifreeze
(see Engine coolant) ................362
Anti-lock brake system
(see Brakes) ..............................269
Anti-theft system ......................140
arming the system ..................141
Armrests ....................................147
Audio system (see Radio) ...22, 24
Automatic transmission
driving an automatic
overdrive .........................283, 286
fluid, adding ....................383, 385
fluid, checking ................383, 385
fluid, refill capacities ..............390
fluid, specification ..................390
Auxiliary input jack (Line in) ....32Axle
lubricant specifications ..........390
refill capacities ........................390
B
Battery .......................................360
acid, treating emergencies .....360
jumping a disabled battery ....328
maintenance-free ....................360
replacement, specifications ...389
servicing ..................................360
Belt-Minder.............................173
deactivating/activating the
Belt-Minder...........................176
Booster seats .............................210
Brakes ........................................269
anti-lock ...................................269
anti-lock brake system (ABS)
warning light ...........................270
fluid, checking and adding ....382
fluid, refill capacities ..............390
fluid, specifications .................390
lubricant specifications ..........390
parking ....................................270
shift interlock ..................278, 281
trailer .......................................254
Bulbs ............................................59
C
Capacities for refilling fluids ....390
Cargo management system ......119
CD ................................................24
Cell phone use ..............................8
Changing a tire .........................319
Child safety seats ......................196
attaching with tether straps ..206
in front seat ....................197, 203
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in rear seat ......................197, 203
LATCH .....................................204
recommendations ...................194
Child safety seats - booster
seats ...........................................210
Cleaning your vehicle
engine compartment ..............345
instrument panel ....................347
interior .....................................348
plastic parts ............................346
safety belts ..............................348
washing ....................................343
waxing .....................................344
wheels ......................................344
wiper blades ............................346
Climate control
(see Air conditioning or
Heating) .....................41, 44, 46, 49
Clock adjust
AM/FM .......................................25
AM/FM Stereo ...........................23
Compass, electronic ....................68
calibration .................................69
set zone adjustment .................69
Console ........................................68
overhead ....................................73
Controls
power seat ...............................149
steering column ........................83
Coolant
checking and adding ..............362
refill capacities ................366, 390
specifications ..........................390
Cruise control
(see Speed control) ....................80
Customer Assistance ................309
Ford Extended Service
Plan ..........................................339Getting assistance outside
the U.S. and Canada ..............340
Getting roadside assistance ...309
Getting the service you
need .........................................335
Ordering additional owner’s
literature .................................341
Utilizing the
Mediation/Arbitration
Program ...................................339
D
Daytime running lamps
(see Lamps) ................................56
Defrost
rear window and rearview
mirrors ...........................44, 46, 49
windshield .....................44, 46, 49
Dipstick
automatic transmission
fluid ..................................383, 385
engine oil .................................357
Driving under special
conditions ..................289, 300, 303
sand .........................................301
snow and ice ...........................304
through water .................302, 305
E
Electronic message
center ...................................89, 100
Emergencies, roadside
jump-starting ..........................328
running out of fuel .........328, 374
Emission control system ..........379
Engine ........................................394
cleaning ...................................345
coolant .....................................362
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fail-safe cooling .......................366
idle speed control ...................360
lubrication specifications .......390
refill capacities ........................390
service points ..................354–355
Engine block heater .................267
Engine oil ..................................357
checking and adding ..............357
dipstick ....................................357
filter, specifications ........359, 389
recommendations ...................359
refill capacities ........................390
specifications ..........................390
Event data recording ....................7
Exhaust fumes ..........................267
F
Fail safe cooling ........................366
Flexible Fuel Vehicle (FFV) ....368
Floor mats .................................112
Fluid capacities .........................390
Fog lamps ....................................55
Four-Wheel Drive vehicles .......293
driving off road .......................298
electronic shift ........................296
indicator light .........................294
lever operated shift ................294
preparing to drive your
vehicle .....................................278
Fuel ............................................368
calculating fuel
economy ..........................101, 375
cap ...........................................371
capacity ...................................390
choosing the right fuel ...........372
comparisons with EPA fuel
economy estimates .................378
detergent in fuel .....................372filler funnel .............................374
filling your vehicle with
fuel ...........................368, 371, 376
filter, specifications ........368, 389
improving fuel economy ........375
octane rating ...................373, 394
quality ..............................373–374
running out of fuel .........328, 374
safety information relating to
automotive fuels .....................368
Fuel - flex fuel vehicle
(FFV) .........................368, 372–373
Fuses ..................................311–312
G
Gas cap (see Fuel cap) ............371
Gas mileage
(see Fuel economy) .................375
Gauges .........................................18
transmission fluid
temperature gauge ...................22
H
Hazard flashers .........................310
Head restraints .........................156
Headlamps ...................................54
aiming ..................................56–57
autolamp system .......................54
bulb specifications ....................60
daytime running lights .............56
flash to pass ..............................55
high beam .................................55
replacing bulbs .........................61
turning on and off ....................54
Heating
heating and air conditioning
system .....................41, 44, 46, 49
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