Page 3 of 351
Customer Assistance 288
Reporting safety defects (U.S. only) 294
Reporting safety defects (Canada only) 294
Cleaning 295
Maintenance and Specifications 303
Engine compartment 305
Engine oil 308
Battery 313
Engine coolant 315
Fuel information 322
Air filter(s) 335
Part numbers 336
Maintenance product specifications and capacities 337
Engine data 341
Accessories 344
Index 346
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system or translation in whole or part is not permitted without written
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Copyright © 2008 Ford Motor Company
Table of Contents
3
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Owners Guide, 2nd Printing
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Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Service Engine SoonEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
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Owners Guide, 2nd Printing
USA(fus)
Introduction
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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
4.0L SOHC V6 engine
1. Engine oil filler cap
2. Engine oil dipstick (out of view)
3. Brake fluid reservoir
4. Power distribution box
5. Battery
6. Power steering fluid reservoir
7. Radiator cap
8. Engine coolant reservoir
9. Air filter assembly
10. Washer fluid reservoir
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Maintenance and Specifications
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4.6L V8 engine
1. Air filter assembly
2. Engine oil filler cap
3. Engine oil dipstick
4. Brake fluid reservoir
5. Power distribution box
6. Battery
7. Power steering fluid reservoir
8. Radiator cap
9. Engine coolant reservoir
10. Windshield washer fluid reservoir
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Maintenance and Specifications
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Page 321 of 351

•Engine Oil Overheat Mode:The(Engine coolant temperature)
indicator will be on. The instrument cluster has no separate oil
temperature indicator.
Along with the
(Engine coolant temperature) indicator, the engine
coolant temperature gauge will read in the Hot (H) area.
Oil overheat can be triggered in severe driving conditions, such as
towing heavy loads over mountainous terrain in extreme hot
temperatures. As oil temperature increases, engine and vehicle speed
will be limited. The transmission will also shift differently.
When the engine oil has cooled, the vehicle will perform normally.
When fail-safe cooling mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. Remember that the engine is capable of completely
shutting down automatically to prevent engine damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait approximately 15 minutes for the engine to
cool.
4. Check the coolant level and replenish if low. Look for coolant leakage
in the engine compartment and under the vehicle.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
5. Restart the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
For fuel filter replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
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Maintenance and Specifications
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AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
Changing the air filter element
•4.0L Engine
•4.6L Engine
1. Release the clamps that secure the air filter housing cover.
2. Carefully separate the two halves of the air filter housing.
3. Remove the air filter element from the air filter housing.
4. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
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Maintenance and Specifications
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5. Install a new air filter element. Be careful not to crimp the filter
element edges between the air filter housing and cover. This could cause
filter damage and allow unfiltered air to enter the engine if not properly
seated.
6. Replace the air filter housing cover and secure the clamps.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine 4.6L 3V V8 engine
Air filter element FA-1695 FA-1780
Fuel filter FG-1083 FG-1083
Battery BXT-65-650 BXT-65-650
Oil filter FL-820S FL-820S
PCV valve
1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
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Maintenance and Specifications
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A
Accessory delay ..........................73
AdvanceTrac ..............................235
Air cleaner filter ...............335–336
Air conditioning ..........................52
Airbag supplemental restraint
system ........................159, 168, 170
and child safety seats ............161
description ..............159, 168, 170
disposal ....................................174
driver airbag ............161, 169, 171
indicator light .................168, 173
operation .................161, 169, 171
passenger airbag .....161, 169, 171
side airbag ...............................168
All Wheel Drive (AWD),
driving off road .........................252
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................315
Anti-lock brake system
(see Brakes) ......................232–233
Anti-theft system ......................129
Audio system
(see Radio) ......................21, 25, 33
Automatic transmission
driving an automatic
overdrive .........................243, 246
fluid, adding ............................333
fluid, checking ........................333
fluid, refill capacities ..............337
fluid, specification ..................337
Auxiliary input jack (Line in) ....41
Auxiliary power point .................70
Axle
lubricant specifications ..........337refill capacities ........................337
B
Battery .......................................313
acid, treating emergencies .....313
jumping a disabled battery ....281
maintenance-free ....................313
replacement, specifications ...336
servicing ..................................313
Belt-Minder.............................154
Booster seats .............................188
Brakes ........................................232
anti-lock ...........................232–233
anti-lock brake system (ABS)
warning light ...........................233
fluid, checking and adding ....333
fluid, refill capacities ..............337
fluid, specifications .................337
lubricant specifications ..........337
parking ....................................233
shift interlock ..........................242
C
Calculating load ........................219
Capacities for refilling fluids ....337
Cargo cage .................................111
Cargo management system ......115
Cell phone use ..............................9
Changing a tire .........................271
Child safety seats ......................178
attaching with tether
straps .......................................185
in front seat ............................179
in rear seat ..............................179
LATCH .....................................182
recommendations ...................176
2009 07+ Explorer Sport Trac(esp)
Owners Guide, 2nd Printing
USA(fus)
Index
346