2009 FIAT DUCATO air filter

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DIESEL PARTICULATE FILTER (DPF)
The Diesel Particulate Filter is a mechanical filter,
integral with the exhaust system, that physically traps
particulates present in the exhaust gases of diesel
engines.
The diesel particulate filter has been adopted to
eliminate almost all particulates in compliance with
current/future legal regulations.
During normal use of the vehicle, the engine
management control unit records a set of data (travel
time, type of route, temperatures, etc.) and it will
then calculate how much particulate has been trapped
by the filter.
Since this filter physically traps particulate, it should be
regenerated (cleaned) at regular intervals by burning
carbon particles.
The regeneration procedure is controlled automatically
by the engine management control unit according to the
filter conditions and vehicle use conditions.
There may be a limited increase in the engine idle speed
during the regeneration, a limited increase in fumes and
high temperatures at the exhaust. These are not faults;
they do not impair vehicle performance or damage the
environment.
If the dedicated message is displayed, refer to the
“Warning lights and messages” section.PROTECTING THE ENVIRONMENT
The following devices are used for reducing diesel fuel
engine emissions:
❒oxidising catalytic converter;
❒exhaust gas recirculation system (E.G.R.);
❒diesel particulate filter (DPF).
The diesel particulate filter (DPF)
reaches high temperatures during
operation. Therefore do not therefore park the
vehicle on inflammable materials (grass, dry
leaves, pine needles, etc.): fire hazard.
WARNING
The catalytic converter also reaches
high temperatures during normal
operation. Do not park the car on grass, dry
leaves, pine needles or other flammable
material: fire hazard.
WARNING
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Thousands of kilometres 45 90 135 180 225
Replace fuel filter
Replace air filter cartridge (▼)
Check and top up, if required, fluid levels
(engine coolant, brake fluid, windscreen washer fluid, battery fluid, etc);
Check timing belt (120 - 130 Multijet versions)
Replace auxiliary drive belt
Replace timing drive belt (120 - 130 Multijet versions) (**)
Check operation of engine management systems (using diagnosis socket)
Change brake fluid (or every 24 months)
Replace pollen filter (or every 24 months)
(*) The engine oil and the filter must be changed when the instrument panel warning light comes on (see “Warning lights and
Messages” chapter) and in any case every 2 years.
If the vehicle is driven mainly in towns, change engine oil and filter every 12 months.
(**) Or every 4 years for heavy-duty use (cold climates, town use with long periods spent idling, use on particularly dusty
roads or roads spread with sand and/or salt). Or every 5 years, irrespective of the mileage.
(▼) If the vehicle is equipped with a special air filter for dusty areas:
– every 20,000 km check and clean filter;
– every 40,000 km replace filter.
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Thousands of kilometres 40 80 120 160 200
Replace air filter cartridge (▼)
Check and top up, if required, fluid levels
(engine coolant, brake fluid, windscreen washer fluid, battery fluid, etc);
Replace auxiliary drive belt
Check engine management system operation (through diagnosis outlet)
Change brake fluid (or every 24 months)
Replace pollen filter (or every 24 months)
(*) The engine oil and the filter must be changed when the instrument panel warning light comes on (see “Warning lights and
Messages” chapter) and in any case every 2 years.
If the vehicle is driven mainly in towns, change engine oil and filter every 12 months.
If the vehicle is mostly used in one of the following particularly harsh conditions:
❒trailer or caravan towing;❒dusty roads;❒short distances (less than 7-8 km) and with external temperatures below zero;❒frequently idling engine or long distance low speed driving (e.g. taxis or door-to-door deliveries) or in the case of long
term inactivity;
❒urban driving;
maintenance services must be carried out every 30,000 km.
(▼) If the vehicle is equipped with a special air filter for dusty areas:
– every 20,000 km check and clean filter;
– every 40,000 km replace filter.
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DEMANDING VEHICLE USE
If the vehicle is mostly used in one of the following
particularly harsh conditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) and with external
temperatures below zero;
❒frequently idling engine or long distance low speed
driving (e.g. taxis or door-to-door deliveries) or in
the case of long term inactivity;
❒urban driving;
the following checks must be carried out more often
than indicated in the Scheduled Servicing Plan:
❒check front disc brake pad conditions and wear;
❒check cleanliness of bonnet and boot locks and lever
cleanliness and lubrication;
❒visually inspect the conditions of: engine, gearbox,
transmission, pipes and tubes (exhaust – fuel
– brakes), rubber parts (boots, sleeves, bushes, etc.);
❒check battery charge and liquid level (electrolyte);
❒visual check on various drive belt conditions;
❒check pollen filter and replace it, if required;
❒check air cleaner and replace it, if required.
PERIODIC CHECKS
Every 1,000 km or before long journeys, check and, if
necessary, top-up the following:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions;
❒operation of lights (headlights, direction indicators,
hazard lights, etc.);
❒operation of the windscreen wiper/washer system,
position and wear of the windscreen and rear
window wiper blades.
Every 3,000 km check and top up if required: engine oil
level.
You are recommended to use PETRONAS
LUBRICANTS products, which have been designed and
produced specifically for Fiat cars (see table “Capacities”
in the “Technical specifications” section).
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F0N0107mfig. 229
IMPORTANT Brake fluid absorbs moisture. For this
reason, if the car is mainly used in areas with a high
degree of atmospheric humidity, the fluid should be
replaced at more frequent intervals than specified in the
“Scheduled Servicing Plan”. BRAKE FLUID fig. 229
Undo the cap A and check that the liquid contained in
the reservoir is at the maximum level.
The fluid level in the reservoir must not exceed the
MAX mark.
Use the brake fluid shown in the “Fluids and lubricants”
table (see “Technical Specifications”).
NOTE Thoroughly clean the tank cap A and the
surrounding surface.
Take great care to ensure that impurities do not enter
the reservoir when the cap is opened.
For topping up, always use a funnel with integrated filter
that has a mesh inferior or equal to 0.12 mm.
Prevent brake fluid, which is highly
corrosive, from coming into contact with
painted parts. Should this occur,
immediately wash with water.
Brake fluid is poisonous and highly
corrosive. In the event of accidental
contact, immediately wash the affected parts
with water and neutral soap. Then rinse
thoroughly. If swallowed call a doctor straight
away.
WARNING
The symbol πon the container indicates
a synthetic brake fluid, which is different
from a mineral fluid. Use of mineral type fluids
will damage the special rubber seals of the
braking system beyond repair.
WARNING
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F0N0253mfig. 231F0N0254mfig. 232
When the setting is reached the indicator is triggered
B-fig. 232 and changes to red, even with the engine off.
To reset the indicator, clean/replace the cartridge as on
normal versions and then reset the indicator by pressing
the button C-fig. 232.
WARNING To clean the filter, use an air jet, do not use
water or liquid detergents.
Because this filter is specific to versions designed for
dusty areas, it is advisable to contact a Fiat Dealership
to change the filter.
POLLEN FILTER
Have the pollen filter replaced by a Fiat Dealership.AIR FILTER/POLLEN FILTER
Have the air filter replaced by a Fiat Dealership.
AIR FILTER – DUSTY ROADS
(for versions/markets, where provided)
The air filter for dusty areas is equipped with a visual
filter block indication device
A-fig. 231. Check the reading of the filter block sensor
at intervals (refer to “Scheduled Servicing Plan” in the
“Maintenance and care” section).
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Battery
– battery disconnection
function (disconnector) .... 86
– jump starting ....................... 173
– maintenance ........................ 222
– recharging ............................ 204
– replacement ........................ 222
– tips for extending life ........ 223
Body (marking) ......................... 232
Body
– maintenance ........................ 227
– version code ....................... 233
Bodywork version ................... 233
Bonnet ........................................ 110
Brake Assist (emergency
braking assistance) ................. 116
Brakes
– fluid level .............................. 219– technical specifications ...... 236
Bulb replacement ..................... 185
– bulb types ....................186-187
– external bulb
replacement ........................ 188
– general information ........... 185
– internal bulb
replacement ........................ 196
Cab glove compartment
(Capucine) ............................... 97
Can holder ................................ 93
Capacities (quantity and
products) ........................267-268
Carrying children safely .......... 134
– child seats ............................ 134
ABS ............................................ 114
ABS system ............................... 114
Accessories purchased by the
owner ...................................... 124
Additional heater ..................... 66
Additional independent
heater ....................................... 67
Additional rear
air conditioning ...................... 73
Additional rear heating ........... 72
Air filter ..................................... 221
Arm rests .................................. 39
Ashtray ....................................... 94
ASR ............................................. 118
ASR system ............................... 118
Automatic
climate control ....................... 60
Automatic headlight sensor
(dusk sensor) .......................... 76
INDEX
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Light clusters
– front
(bulb replacement) ............ 188
– rear (bulb replacement) ... 192
Load (warnings) ....................... 151
Load advice ............................... 151
Load compartment button .... 104
Load limiters .............................131
Low beams
– bulb replacement ............... 190
– control .................................724
Low beams
– bulb replacement ............... 190
– control ................................. 74
Lubricants (quantity and
products) ........................267-268
Main beam headlights
– bulb replacement ............... 189
– control ................................. 74
– flashing the headlights ....... 75
Maintenance and care ............. 207– Heavy use of
the vehicle ........................... 212
– regular checks ..................... 212
– Scheduled Servicing ........... 207
– Scheduled Servicing
Plan ...............................208-210
Manual climate control............ 55
Maximum speeds ..................... 244
Moving platform ....................... 107
MSR system ............................... 118
Multifunction display ............... 24
Number plate lights
(bulb replacement) ................ 195
Official type approval
for radio frequency
remote control ...................... 273
On-board instruments
(panel) ..............................14-15
– digital display ....................... 18
– engine coolant
temperature gauge ............. 16– engine oil gauge .................. 17
– fuel level gauge ................... 16
– multifunction display ......... 24
– rev counter........................... 15
– speedometer ....................... 15
– trip computer ..................... 35
Paintwork
– identification plate ............. 233
– maintenance ........................ 228
Parking lights
– control .........................75-86
Parking sensors ........................ 121
Passenger compartment
air vents ................................... 52
Performance ............................. 244
Pollen filter ................................ 221
Positioning the restraint
systems on the seats .... 137-140
Power socket ...........................95
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