2009 DODGE RAM 4500 CHASSIS CAB maintenance

WARNING! (Continued)
•Guard against carbon monoxide with proper
maintenance. Have the exhaust system inspected
every time the vehicle is raised. Have any abnor-
mal conditions repaired promptly. Until repaired,
drive with all side windows fully open.
ADDING FUEL
The fuel tank filler tube has a restricting door about 2 in
(50 mm) inside the opening. If using a portable fuel
container, it should have a flexible nozzle long enough to
force open the restricting door.
CAUTION!
•Damage to the fuel system or emissions control
system could result from using an improper fuel
tank filler tube cap (gas cap). A poorly fitting cap
could let impurities into the fuel system. Also, a
poorly-fitted aftermarket cap can cause the MIL
(Malfunction Indicator Light) to illuminate due to
fuel vapors escaping from the system.
•A poorly fitting gas cap may cause the MIL to turn
on.
•To avoid fuel spillage and overfilling, do not “top
off” the fuel tank after filling.
NOTE: When the fuel nozzle “clicks” or shuts off the
fuel tank is full.
STARTING AND OPERATING 285
5

NOTE:Remember that everything put into or on the
trailer adds to the load on your vehicle. Also, additional
factory-installed options, or authorized dealer-installed
options must be considered as part of the total load on
your vehicle. Refer to “Tire and Loading Information
placard” under “Tire Safety Information” in Section 5.
Towing Requirements
To promote proper break-in of your new vehicle drive-
train components, the following guidelines are recom-
mended:
CAUTION!
•Avoid towing a trailer for the first 500 miles
(805 km) of vehicle operation. Doing so may dam-
age your vehicle.
•During the first 500 miles (805 km) of trailer
towing, limit your speed to 50 mph (80 km/h). Perform the maintenance listed in Section 8 of this
manual. When towing a trailer, never exceed the GAWR,
or GCWR, ratings.
WARNING!
Improper towing can lead to an injury accident.
Follow these guidelines to make your trailer towing
as safe as possible:
Make certain that the load is secured in the trailer
and will not shift during travel. When trailering
cargo that is not fully secured, dynamic load shifts
can occur that may be difficult for the driver to
control. You could lose control of your vehicle and
have an accident.
STARTING AND OPERATING 295
5

The following chart identifies the maximum electrical
loads that the trailer tow output circuits are capable of
supporting.
Trailer Tow Additional Lamp Loads
Output
Functions Maximum
Current Additional Bulbs Al-
lowed. Example Only. Other bulb combina-tions can be used as
long as maximum cur- rent is not exceeded.
Stop/Turn
Left 16A2 #3157 bulbs for
stop/turn
Stop/Turn
Right 16A2 #3157 bulbs for
stop/turn
Trailer Park
Lamps 14A2 #1157 bulbs (two
filament park/stop/ turn) plus up to 24
#168 or #194 peanut bulbs.
Towing Tips
Before setting out on a trip, practice turning, stopping
and backing the trailer in an area away from heavy
traffic.
Towing Tips — Automatic Transmission
The “DRIVE” range can be selected when towing. How-
ever, if frequent shifting occurs while in this range, the
“TOW HAUL” or “OD/OFF” range should be selected.
NOTE: Using the “TOW HAUL” or “OD/OFF” range
while operating the vehicle under heavy operating con-
ditions will improve performance and extend transmis-
sion life by reducing excessive shifting and heat build up.
This action will also provide better engine braking.
The automatic transmission fluid and filter should be
changed if you REGULARLY tow a trailer for more than
45 minutes of continuous operation. Refer to the “Main-
tenance Schedule” in Section 8 of this manual for proper
maintenance intervals.
STARTING AND OPERATING 299
5

Over the Road Operation With Snowplow
Attached
The blade restricts air flow to the radiator and causes the
engine to operate at higher than normal temperatures.
Therefore, when transporting the plow, angle the blade
completely and position it as low as road or surface
conditions permit. Do not exceed 40 mph (64 km/h). The
operator should always maintain a safe stopping distance
and allow adequate passing clearance.
Operating Tips
Under ideal snow plowing conditions, 20 mph (32 km/h)
should be maximum operating speed. The operator
should be familiar with the area and surface to be
cleaned. Reduce speed and use extreme caution when
plowing unfamiliar areas or under poor visibility.
NOTE:During snowplow usage on vehicles equipped
with an overhead console module, the outside tempera-
ture display will show higher temperatures than the outside ambient temperature. The higher displayed tem-
perature is due to blocked or reduced airflow to the
underhood ambient temperature sensor by the snow-
plow. This is common and outside temperature display
operation will return to normal when the snowplow is
removed.
General Maintenance
Snowplows should be maintained in accordance with the
plow manufacturer’s instructions.
Keep all snowplow electrical connections and battery
terminals clean and free of corrosion.
When plowing snow, to avoid transmission and drive-
train damage, the following precautions should be ob-
served.
STARTING AND OPERATING 303
5

MAINTAINING YOUR VEHICLE
CONTENTS
Engine Compartment— 5.7L .............. 335
 Onboard Diagnostic System (OBD II) ....... 336
▫ Loose Fuel Filler Cap Message ........... 336
 Replacement Parts ..................... 337
 Dealer Service ........................ 337
 Maintenance Procedures ................. 338
▫ Engine Oil ......................... 338
▫ Engine Air Cleaner Filter ............... 340
▫ Maintenance Free Battery .............. 341 ▫
Air Conditioner Maintenance ............ 342
▫ Body Lubrication .................... 343
▫ Windshield Wiper Blades ............... 344
▫ Adding Washer Fluid ................. 344
▫ Exhaust System ..................... 345
▫ Cooling System ..................... 348
▫ Brake System ....................... 353
▫ Rear Axle And 4X4 Front Driving Axle Fluid
Level ............................. 355
7

appear the next time the vehicle is started. This might
indicate a damaged cap. If the problem is detected twice
in a row, the system will turn on the Malfunction
Indicator Light (MIL). Resolving the problem will turn
the MIL light off.
REPLACEMENT PARTS
Use of genuine MOPARparts for normal/scheduled
maintenance and repairs is highly recommended to en-
sure the designed performance. Damage or failures
caused by the use of non-MOPAR parts for maintenance
and repairs will not be covered by the manufacturer’s
warranty.
DEALER SERVICE
Your authorized dealer has the qualified service person-
nel, special tools and equipment to perform all service
operations in an expert manner. Service Manuals are available which include detailed service information for
your vehicle. Refer to these manuals before attempting
any procedure yourself.
NOTE:
Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
WARNING!
You can be badly injured working on or around a
motor vehicle. Do only that service work for which
you have the knowledge and the proper equipment.
If you have any doubt about your ability to perform
a service job, take your vehicle to a competent
mechanic.
MAINTAINING YOUR VEHICLE 337
7

MAINTENANCE PROCEDURES
The pages that follow contain therequiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides the maintenance items for which there are fixed
maintenance intervals, there are other items that should
operate satisfactorily without periodic maintenance.
However, if a malfunction of these items does occur, it
could adversely affect the engine or vehicle performance.
These items should be inspected if a malfunction is
observed or suspected.
Engine Oil
Checking Oil Level
To assure proper lubrication of your vehicle’s engine, the
engine oil must be maintained at the correct level. Check
the oil level at regular intervals. The best time to check
the oil level is before starting the engine after it has been
parked overnight. When checking oil after operating the engine, first ensure the engine is at full operating tem-
perature, then wait for 15 minutes after engine shutdown
to check the oil.
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Always
maintain the oil level within the SAFE zone on the
dipstick. Adding one quart of oil when the reading is at
the bottom of the SAFE zone will result in a reading at the
top of the safe zone on these engines.
CAUTION!
Overfilling or underfilling the crankcase will cause
oil aeration or loss of oil pressure. This could damage
your engine.
Never operate the engine with oil level below the “ADD”
mark or above the upper “SAFE” mark.
338 MAINTAINING YOUR VEHICLE

Change Engine Oil
Refer to the “Maintenance Schedule” in Section 8 for the
proper maintenance intervals.
Engine Oil Selection
For best performance and maximum protection under all
types of operating conditions, the manufacturer only
recommends engine oils that are API certified and meet
the requirements of Chrysler Material Standard MS-6395.
American Petroleum Institute (API) Engine Oil
Identification Symbol
This symbol means that the oil has
been certified by the American
Petroleum Institute (API). The
manufacturer only recommends
API Certified engine oils.
Engine Oil Viscosity (SAE Grade)
For trucks with a 5.7L engine operating under a gross
combined weight rating of 14,000 lbs (6,350 kg) or greater,
SAE 5W-30 engine oil is recommended for all operating
temperatures.
For all other trucks with a 5.7L engine operating under a
gross weight rating less than 14,000 lbs (6,350 kg) SAE
5W-20 engine oil is recommended for all operating tem-
peratures. These engine oils improve low temperature
starting and vehicle fuel economy. Your engine oil filler
cap also shows the recommended engine oil viscosity for
your vehicle.
For information on engine oil filler cap location, refer to
“Engine Compartment” in this section.
Lubricants which do not have both the engine oil certi-
fication mark and the correct SAE viscosity grade num-
ber should not be used.
MAINTAINING YOUR VEHICLE 339
7