2009 DODGE RAM 3500 DIESEL maintenance schedule

TABLE OF CONTENTS
SECTIONPAGE1
INTRODUCTION
.............................................................3
2
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
...............................9
3
UNDERSTANDING THE FEATURES OF YOUR VEHICLE
...............................77
4
UNDERSTANDING YOUR INSTRUMENT PANEL
................................... 181
5
STARTING AND OPERATING
................................................. 247
6
WHAT TO DO IN EMERGENCIES
...............................................405
7
MAINTAINING YOUR VEHICLE
............................................... 425
8
MAINTENANCE SCHEDULES
.................................................. 481
9
IF YOU NEED CONSUMER ASSISTANCE
..........................................499
10
INDEX
....................................................................509
1
2
3
4
5
6
7
8
910

engine. With the odometer value displayed, hold the trip
button down for a period of six seconds. The odometer
will change to trip value first, then it will display the
engine hour value. The engine hours will be displayed
for a period of 30 seconds until the ignition is turned OFF
or the engine is started.
CHANgE OIL Message
Your vehicle is equipped with an engine oil change
indicator system. The “CHANgE OIL” message will flash
in the instrument cluster odometer for approximately
12 seconds after a single chime has sounded to indicate
the next scheduled oil change interval. The engine oil
change indicator system is duty cycle based, which
means the engine oil change interval may fluctuate
dependent upon your personal driving style.
Unless reset, this message will continue to display each
time you turn the ignition switch to the ON/RUN
position. To turn off the message temporarily, press andrelease the Trip Odometer button on the instrument
cluster. To reset the oil change indicator system (after
performing the scheduled maintenance), refer to the
following procedure:
1. Turn the ignition switch to the ON position (Do not
start the engine).
2. Fully depress the accelerator pedal slowly three
times within 10 seconds.
3. Turn the ignition switch to the OFF/LOCK position.
NOTE: If the indicator message illuminates when you
start the engine, the oil change indicator system did not
reset. If necessary repeat this procedure.
17. Front Fog Light Indicator — If Equipped This indicator will illuminate when the front fog
lights are on.
UNDERSTANDING YOUR INSTRUMENT PANEL 193
4

Refer to the “Maintenance Schedule” in Section 8 for the
proper maintenance intervals. More frequent rotation is
permissible if desired. The reasons for any rapid or
unusual wear should be corrected prior to rotation being
performed.NOTE:
On Canadian vehicles only, if your vehicle is
equipped with All-Season type tires on the front and
ON/OFF Road type tires mounted on the rear, do not use
a front-to-back rotation pattern. Instead, rotate your tires
side-to-side at the recommended intervals.364 STARTING AND OPERATING

5. Approximately 15 seconds later, one of two things will
happen:a. The MIL will flash for about 10 seconds and then
return to being fully illuminated until you turn OFF
the ignition or start the engine. This means that your
vehicle’s OBD II system is not readyand you should
not proceed to the I/M station.
b. The MIL will not flash at all and will remain fully
illuminated until you turn OFF the ignition or start the
engine. This means that your vehicle’s OBD II system
is ready and you can proceed to the I/M station.
If your OBD II system is not ready,you should see your
authorized dealer or repair facility. If your vehicle was
recently serviced or had a battery failure or replacement,
you may need to do nothing more than drive your
vehicle as you normally would in order for your OBD II
system to update. A recheck with the above test routine
may then indicate that the system is now ready. Regardless of whether your vehicle’s OBD II system is
ready or not, if the MIL is illuminated during normal
vehicle operation you should have your vehicle serviced
before going to the I/M station. The I/M station can fail
your vehicle because the MIL is on with the engine
running.
REPLACEMENT PARTSUse of genuine MOPAR
parts for normal/scheduled
maintenance and repairs is highly recommended to en-
sure the designed performance. Damage or failures
caused by the use of non-MOPAR parts for maintenance
and repairs will not be covered by the manufacturer’s
warranty.DEALER SERVICEYour authorized dealer has the qualified service person-
nel, special tools and equipment to perform all service
operations in an expert manner. Service Manuals are
available which include detailed service information for
430 MAINTAINING YOUR VEHICLE

dipstick. Adding one quart of oil when the reading is at
the bottom of the SAFE zone will result in a reading at the
top of the safe zone on these engines.
CAUTION!
Overfilling or underfilling the crankcase will cause
oil aeration or loss of oil pressure. This could damage
your engine.Change Engine OilRefer to the “Maintenance Schedule” in Section 8 for the
proper maintenance intervals.Engine Oil SelectionFor best performance and maximum protection under all
types of operating conditions, the manufacturer only
recommends engine oils that are API Certified and meet
the requirements of Chrysler Material Standard MS-6395.
American Petroleum Institute (API) Engine Oil
Identification Symbol
This symbol means that the oil has
been certified by the American
Petroleum Institute (API). The
manufacturer only recommends
API Certified engine oils.
Engine Oil Viscosity (SAE Grade)SAE 5W-20 engine oil is recommended for all operating
temperatures. This engine oil improves low temperature
starting and vehicle fuel economy. The engine oil filler
cap also shows the recommended engine oil viscosity for
your engine. For information on engine oil filler cap
location, refer to “Engine Compartment” in this section.
432 MAINTAINING YOUR VEHICLE

Engine Air Cleaner FilterRefer to the “Maintenance Schedule” in Section 8 for the
proper maintenance intervals.
WARNING!
The air induction system (air cleaner, hoses, etc.) can
provide a measure of protection in the case of engine
backfire. Do not remove the air induction system (air
cleaner, hoses, etc.) unless such removal is necessary
for repair or maintenance. Make sure that no one is
near the engine compartment before starting the
vehicle with the air induction system (air cleaner,
hoses, etc.) removed. Failure to do so can result in
serious personal injury.Engine Air Cleaner Filter SelectionThe quality of replacement engine air cleaner filters
varies considerably. Only high quality filters should beused to assure most efficient service. MOPAR
engine air
cleaner filters are a high quality filter and are
recommended.
Maintenance-Free BatteryThe top of the maintenance-free battery is permanently
sealed. You will never have to add water, nor is periodic
maintenance required.
WARNING!
•
Battery fluid is a corrosive acid solution and can
burn or even blind you. Do not allow battery fluid
to contact your eyes, skin or clothing. Do not lean
over a battery when attaching clamps. If acid
splashes in eyes or on skin, flush the area imme-
diately with large amounts of water.
(Continued)
434 MAINTAINING YOUR VEHICLE

include cleaning of the condenser fins and a performance
test. Drive belt tension should also be checked at this
time.
WARNING!
•
Use only refrigerants and compressor lubricants
approved by the manufacturer for your air condi-
tioning system. Some unapproved refrigerants are
flammable and can explode, injuring you. Other
unapproved refrigerants or lubricants can cause
the system to fail, requiring costly repairs. Refer to
Section 3 of the Warranty Information book for
further warranty information.
•
The air conditioning system contains refrigerant
under high pressure. To avoid risk of personal
injury or damage to the system, adding refrigerant
or any repair requiring lines to be disconnected
should be done by an experienced repairman.NOTE:
Use only manufacturer approved A/C System
Sealers, Stop Leak Products, Seal Conditioners, Compres-
sor Oil, or Refrigerants.
Refrigerant Recovery and RecyclingR-134a air conditioning refrigerant is a hydrofluoro-
carbon (HFC) that is endorsed by the Environmental
Protection Agency (EPA) and is an ozone-saving product.
However, the manufacturer recommends that air condi-
tioning service be performed by authorized dealers or
other service facilities using recovery and recycling
equipment.Front Prop Shaft Lubrication — 2500/3500 (4X4)
ModelsLubricate the front driveshaft grease fitting at each oil
change. Refer to the “Maintenance Schedule” in Section 8
for the proper maintenance intervals. Use MOPAR Type
MS-6560 (lithium-based grease), or equivalent.
436 MAINTAINING YOUR VEHICLE

accumulation of bugs, leaves, etc. If dirty, clean by gently
spraying water from a garden hose vertically down the
face of the condenser.
Check the coolant recovery bottle tubing for brittle rub-
ber, cracking, tears, cuts and tightness of the connection
at the bottle and radiator. Inspect the entire system for
leaks.
With the engine at normal operating temperature (but
not running), check the cooling system pressure cap for
proper vacuum sealing by draining a small amount of
engine coolant (antifreeze) from the radiator drain cock.
If the cap is sealing properly, the engine coolant (anti-
freeze) will begin to drain from the coolant recovery
bottle. DO NOT REMOVE THE COOLANT PRESSURE
CAP WHEN THE COOLING SYSTEM IS HOT.
Cooling System — Drain, Flush and RefillIf the engine coolant (antifreeze) is dirty or contains a
considerable amount of sediment, clean and flush with a
reliable cooling system cleaner. Follow with a thorough
rinsing to remove all deposits and chemicals. Properly
dispose of the old engine coolant (antifreeze) solution.
Refer to the “Maintenance Schedule” in Section 8 for the
proper maintenance intervals.Selection Of CoolantUse only the manufacturer’s recommended engine cool-
ant (antifreeze). Refer to “Fluids, Lubricants, and Genu-
ine Parts” in this section for the correct fluid type.
442 MAINTAINING YOUR VEHICLE