2009 DODGE CARAVAN radiator

WARNING!
•The warning words “DO NOT OPEN HOT” on
the cooling system pressure cap are a safety pre-
caution. Never add engine coolant (antifreeze)
when the engine is overheated. Do not loosen or
remove the cap to cool an overheated engine. Heat
causes pressure to build up in the cooling system.
To prevent scalding or injury, do not remove the
pressure cap while the system is hot or under
pressure.
•Do not use a pressure cap other than the one
specified for your vehicle. Personal injury or en-
gine damage may result.
Disposal of Used Coolant
Used ethylene glycol-based engine coolant (antifreeze) is
a regulated substance requiring proper disposal. Check
with your local authorities to determine the disposalrules for your community. To prevent ingestion by ani-
mals or children do not store ethylene glycol-based
engine coolant (antifreeze) in open containers or allow it
to remain in puddles on the ground. If ingested by a
child, contact a physician immediately. Clean up any
ground spills immediately.
Coolant Level
The coolant bottle provides a quick visual method for
determining that the coolant level is adequate. With the
engine cold, the level of the engine coolant (antifreeze) in
the coolant recovery bottle should be between the ranges
indicated on the bottle.
The radiator normally remains completely full, so there is
no need to remove the radiator cap unless checking for
engine coolant (antifreeze) freeze point or replacing en-
gine coolant (antifreeze). Advise your service attendant
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of this. As long as the engine operating temperature is
satisfactory, the coolant bottle need only be checked once
a month.
When additional engine coolant (antifreeze) is needed to
maintain the proper level, it should be added to the
coolant bottle. Do not overfill.
Points to Remember
NOTE:When the vehicle is stopped after a few miles (a
few kilometers) of operation, you may observe vapor
coming from the front of the engine compartment. This is
normally a result of moisture from rain, snow, or high
humidity accumulating on the radiator and being vapor-
ized when the thermostat opens, allowing hot engine
coolant (antifreeze) to enter the radiator.
If an examination of your engine compartment shows no
evidence of radiator or hose leaks, the vehicle may be
safely driven. The vapor will soon dissipate.
•Do not overfill the coolant recovery bottle.
•Check engine coolant (antifreeze) freeze point in the
radiator and in the coolant recovery bottle. If engine
coolant (antifreeze) needs to be added, contents of the
coolant recovery bottle must also be protected against
freezing.
•If frequent engine coolant (antifreeze) additions are
required, or if the level in the coolant recovery bottle
does not drop when the engine cools, the cooling
system should be pressure tested for leaks.
•Maintain engine coolant (antifreeze) concentration at
50% HOAT engine coolant (antifreeze) (minimum)
and distilled water for proper corrosion protection of
your engine, which contains aluminum components.
•Make sure that the radiator and coolant recovery
bottle overflow hoses are not kinked or obstructed.
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•Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, also keep the front of
the condenser clean also.
•Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory coolant performance, poor gas
mileage, and increased emissions.
Brakes
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” in Section 8 for the
proper maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure and
possibly an accident. Driving with your foot resting
or riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You wouldn’t have your full
braking capacity in an emergency.
Master Cylinder — Brake Fluid Level Check
The fluid level in the master cylinder should be checked
when performing underhood services, or immediately if
the brake system warning light indicates system failure.
Clean the top of the master cylinder area before removing
the cap. Add fluid to bring the level up to the top of the
“FULL” mark on the side of the master cylinder reservoir.
Overfilling of fluid is not recommended because it may
cause leaking in the system.
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Fluid Level Check — 3.8L and 4.0L Engines with
Six-Speed Automatic Transaxle — If Equipped
The six-speed automatic transaxle is a sealed unit and has
no dipstick. See your authorized dealer to have the
transaxle fluid checked or serviced.
Fluid Level Check — 3.3L Engine with Four-Speed
Automatic Transaxle — If Equipped
The dipstick is located just behind the radiator on the
lower right side.
To properly check the automatic transaxle fluid level, the
following procedure must be used:1. The vehicle must be on level ground.
2. The engine should be running at curb idle speed for a
minimum of 60 seconds.
3. Fully apply parking brake.
4. Place the gear selector lever momentarily in each gear
position, ending with the lever in PARK. Wipe the area
around the dipstick clean to eliminate the possibility of
dirt entering the transaxle.
5. Remove the dipstick and determine if the fluid is hot
or warm. Hot fluid is approximately 180°F (82°C), which
is the normal operating temperature after the vehicle has
been driven at least 15 miles (24 km). The fluid cannot be
comfortably held between the fingertips. Cold is when
the fluid is below 80°F (27°C).
6. Wipe the dipstick clean and reinsert until seated.
Remove dipstick and note reading.
4 Speed ATX Diptstick
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FUSES/TIPM
CavityCartridge
FuseMini-
FuseDescription
J18 20 Amp
Yellow— Powertrain Control
Module (PCM) Trans
Range
J19 60 Amp
Yellow— Radiator Fan
J20 30 Amp
Pink— Front Wiper LO/HI
J21 20 Amp
Yellow— Front/Rear Washer
J22 25 Amp
Natural— Sunroof Module
M1 — 15 Amp
BlueCenter High Mounted
Stop Light (CHMSL)/
Brake Switch
M2 — 20 Amp
YellowTrailer Lighting
M3 — 20 Amp
Yellow—
FUSES/TIPM
CavityCartridge
FuseMini-
FuseDescription
M4 — 10 Amp
RedTrailer Tow
M5 — 25 Amp
NaturalInverter
M6 — 20 Amp
Yellow—
M7 — 20 Amp
YellowPower Outlet #2
(BATT/ACC SELECT)
M8 — 20 Amp
YellowFront Heated Seat (If
Equipped)
M9 — 20 Amp
YellowRear Heated Seat (If
Equipped)
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Camera, Rear........................... 192
Capacities, Fluid........................ 479
Caps, Filler
Fuel................................ 387
Oil (Engine).......................... 440
Power Steering........................ 338
Radiator (Coolant Pressure)............... 453
Car Washes............................ 461
Carbon Monoxide Warning................. 382
Cargo Compartment
Luggage Carrier....................... 225
Cargo (Vehicle Loading)................... 216
Caution, Exhaust Gas.................53,95,382
Cellular Phone....................... 115,301
Center High Mounted Stop Light............ 478
Chains, Tire............................ 367
Changing A Flat Tire..................... 412
Chart, Tire Sizing........................ 350Check Engine Light
(Malfunction Indicator Light).............242,436
Child Restraint........................81,83
Child Restraint Tether Anchors............... 86
Child Safety Locks........................ 47
Child Seat.............................. 89
Clean Air Gasoline....................... 379
Cleaning
Wheels............................. 462
Climate Control......................... 301
Clock...........................263,267,276
Coat Hook............................ 216
Coin Holder........................... 217
Cold Weather Operation................... 325
Compact Disc (CD) Maintenance............. 300
Compact Spare Tire...................... 361
Compass........................248,251,257
Compass Calibration..................251,257
Compass Variance....................250,258
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Computer, Trip/Travel.................... 255
Connector
UCI ................................ 286
Universal Consumer Interface (UCI)......... 286
Console.............................. 217
Console, Floor.......................... 217
Console, Overhead....................... 194
Console, Removable...................... 222
Contract, Service........................ 505
Coolant Pressure Cap (Radiator Cap).......... 453
Cooling System......................... 450
Adding Coolant (Antifreeze).............. 452
Coolant Capacity...................... 479
Coolant Level......................451,454
Disposal of Used Coolant................ 454
Drain, Flush, and Refill.................. 451
Inspection........................... 454
Points to Remember.................... 455
Pressure Cap......................... 453Radiator Cap......................... 453
Selection of Coolant (Antifreeze)......451,479,480
Cruise Control (Speed Control).............. 183
Cup Holder.........................209,466
Customer Assistance..................... 503
Data Recorder, Event...................... 76
Daytime Running Lights................... 176
Dealer Service.......................... 438
Defroster, Rear Window................... 223
Defroster, Windshield................94,304,314
Diagnostic System, Onboard................ 435
Dimmer Control........................ 174
Dipsticks
Automatic Transaxle.................... 459
Automatic Transmission................. 459
Oil (Engine).......................... 438
Power Steering........................ 338
Disabled Vehicle Towing................... 427
INDEX 515
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Phone, Cellular......................... 115
Phone, Hands-Free (UConnect) ............. 115
Placard, Tire and Loading Information......... 354
Power
Brakes.............................. 343
Door Locks........................... 33
Lift Gate............................. 50
Mirrors............................. 104
Outlet (Auxiliary Electrical Outlet).......... 206
Seats............................... 145
Sliding Door.......................... 43
Steering............................. 338
Sunroof............................. 204
Windows............................. 38
Windows, Express Down................. 23
Power Steering Fluid..................... 481
Pregnant Women and Seat Belts.............. 64
Preparation for Jacking.................... 414Pretensioners
Seat Belts............................. 62
Programmable Electronic Features............ 259
Radial Ply Tires......................... 361
Radiator Cap (Coolant Pressure Cap).......451,453
Radio Operation........................ 301
Radio Remote Controls.................... 299
Radio, Satellite.......................291,297
Rear Air Conditioning.................308,315
Rear Camera........................... 192
Rear Cross Path......................... 112
Rear Heater............................ 308
Rear Park Sense System................... 186
Rear Window Defroster................... 223
Rearview Mirrors........................ 102
Reclining Front Seats..................... 148
Recorder, Event Data...................... 76
Recreational Towing...................407,429
524 INDEX
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