2009 DACIA DUSTER engine

Downloaded from www.Manualslib.com manuals search engine 61A-15
HEATING
Air mixing cable: Removal - Refitting
AIR CONDITIONING or STANDARD HEATING RECIRCULATION
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer (see Fault finding - Re-
placement of components) (88C, Airbags and pre-
tensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aTurn the heating and air conditioning mixing control
to the hottest position.
aRemove:
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (88C, Airbags and pre-
tensioners),
-the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (84A, Control - Signals),
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (83A, Instrument panel),
-the storage compartment,
-the radio (see Radio: Removal - Refitting) (86A,
Radio),
-the dashboard (see Dashboard: Removal - Refit-
ting) (57A, Interior equipment).
aDisconnect the climate control panel connector .II - REMOVAL OPERATION
aRemove:
-the sheath stop by moving the tab (3) to one side,
-the air mixing cable (4) from the control panel.
aUnclip the distribution unit cable sleeve stop (5) .
aExtract the end of the air mixing cable (6) . H79
125537
145422

Downloaded from www.Manualslib.com manuals search engine 61A-16
HEATING
Air mixing cable: Removal - Refitting
AIR CONDITIONING or STANDARD HEATING RECIRCULATION
61A
aRemove the air mixing cable.
REFITTING
aProceed in the reverse order to removal.
aCheck that the air mixing control can move along its
whole stroke.
aUnlock the airbag computer (see Fault finding - Re-
placement of components) (88C, Airbags and pre-
tensioners).

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HEATING
Distribution unit: Removal - Refitting
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer (see Fault finding - Re-
placement of components) (88C, Airbags and pre-
tensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
a
aDrain the coolant circuit using the refrigerant
charging station (see Refrigerant circuit: Drain-
ing - Filling) .
aMove aside the engine compartment bulkhead
soundproofing.aRemove the bolts (1) from the pipe unions on the ex-
pansion valve.
aDisconnect the expansion valve pipes.
aFit plugs into the openings.
aFit hose clamps (Ms. 583) at (2) .
aRemove the clips (3) from the heater hoses.
aDisconnect the heater hoses. Special tooling required
Ms. 583Pipe clamps .
Equipment required
refrigerant charging station
AIR CONDITIONING
IMPORTANT
Consult the safety and cleanliness advice and
operation recommendations before carrying out
any repair (see Air conditioning: Precautions
for the repair) .
Note:
Use blanking plugs for the fuel circuits with part
numbers 77 01 208 229 or 77 01 476 857 to plug
any openings exposed to the open air. They m ust
be clean. Do not use any which have already
been used to plug a fuel circuit.
108112
WARNING
In order to avoid any refrigerant leaks, do not
damage (deform, twist, etc.) the pipe.
WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which
are open to the air.
108111

Downloaded from www.Manualslib.com manuals search engine 61A-18
HEATING
Distribution unit: Removal - Refitting
61A
aRemove:
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (88C, Airbags and pre-
tensioners),
-the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (84A, Control - Signals),
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (83A, Instrument panel),
-the storage compartment,
-the radio (see Radio: Removal - Refitting) (86A,
Radio),
-the dashboard (see Dashboard: Removal - Refit-
ting) (57A, Interior equipment),
-the front air distribution ducts (see 61A, Heating,
Front air distribution duct: Removal - Refitting,
page 61A-9) ,
-the steering column (see Steering column: Re-
moval - Refitting) (36A, Steering assembly).
aUnclip:
-the wiring at (4) ,
-the wiring on the distribution unit at (5) .
aUnclip the wiring at (6) .aUnclip the ignition switch connector (7) from its
mounting.
aRemove:
-the heating resistor relay mounting bolt (9) ,
-the heating resistor relay mounting.
aDisconnect the connector (10) from the heating re-
sistor unit.
aRemove the dashboard cross member (see Dash-
board cross member: Removal - Refitting) (42A,
Upper front structure).
II - REMOVAL OPERATION
aDisconnect:
-the air conditioning control panel connector,
-the passenger compartment fan assembly connec-
tor,
-the passenger compartment fan assembly resistor
unit connector.
117093
LEFT-HAND DRIVE
DIESEL VEHICLE
24757

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HEATING
Distribution unit: Removal - Refitting
61A
aSeparate the C-pillar air distribution ducts from the
distribution unit.
aPut a container in place to recover the coolant.
aRemove:
-the distribution unit,
-the distribution unit control panel.
aRemove from the distribution unit:
-the air recirculation control cable,
-the air distribution cable,
-the air mixing cable,
-the passenger compartment blower unit,
-the passenger compartment blower unit control
unit,
-the heater matrix pipes,
-the heater matrix,
-the evacuation ring.
aRemove the expansion valve.
aRemove the heating resistors.
REFITTING
I - REFITTING PREPARATION OPERATION
aCheck that the parts are in good condition and re-
place any defective parts, if necessary.
aAlways replace the seals between the heater matrix
pipes and the heater matrix.aRefit on the distribution unit:
-the heater matrix,
-the heater matrix pipes,
-the passenger compartment fan assembly control
unit,
-the passenger compartment blower unit,
-the air mixing cable,
-the air distribution cable,
-the air recirculation control cable,
-the trim kit,
-the evacuation ring,
-the control panel.
aRefit the heating resistors.
aRefit the expansion valve.
II - REFITTING OPERATION
aRefit the distribution unit.
aConnect the C-pillar air distribution ducts onto the
distribution unit.
aRefit:
-the dashboard cross member (see Dashboard
cross member: Removal - Refitting) (42A, Upper
front structure),
-the distribution unit bolts.
aConnect:
-the connector of the passenger compartment fan
assembly resistor unit,
-the passenger compartment fan assembly connec-
tor,
-the air conditioning control panel connector. REAR SEATS AIR DUCT
AIR CONDITIONING
DIESEL VEHICLE
WARNING
To avoid any leaks, check that the pipe surface is
sound before positioning the new seal. The sur-
face must be clean and scratch free.
DIESEL VEHICLE
AIR CONDITIONING
REAR SEATS AIR DUCT

Downloaded from www.Manualslib.com manuals search engine 61A-20
HEATING
Distribution unit: Removal - Refitting
61A
III - FINAL OPERATION
aRefit the floor carpet.
aConnect the heating resistor connector.
aRefit:
-the heating resistor relay mounting,
-the heating resistor relay mounting bolt.
aClip on:
-the starter switch connector on its mounting.
-the wiring at (6) .
aClip:
-the wiring on the distribution unit at (5) ,
-the wiring at (4) .
aRefit:
-the steering column (see Steering column: Re-
moval - Refitting) (36A, Steering assembly),
-the front air distribution ducts (see 61A, Heating,
Front air distribution duct: Removal - Refitting,
page 61A-9) ,
-the dashboard (see Dashboard: Removal - Refit-
ting) (57A, Interior equipment),
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (83A, Instrument panel),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (84A, Control - Signals),
-the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
-the radio (see Radio: Removal - Refitting) (86A,
Radio),
-the storage compartment,
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (88C, Airbags and seat
belt pretensioners).
aConnect the heater hoses.
aRefit the clips on the heater hoses.aRemove the hose clamps (Ms. 583).
aReplace the seals.
aLubricate the seals using recommended air condi-
tioning oil to make fitting easier.
aFit the pipe unions on the expansion valve.
aRefit the pipe union bolts on the expansion valve.
aPosition the engine compartment bulkhead sound-
proofing.
aConsult the refrigerant and oil quantity values before
filling the circuit (see 62A, Air conditioning, Air
conditioning: Parts and consumables for the re-
pair, page 62A-9) .
aFill the refrigerant circuit using the refrigerant
charging station (see Refrigerant circuit: Drain-
ing - Filling) .
aCheck for leaks (see Refrigerant circuit: Check) .
aCheck that the air conditioning is operating correctly
(see Air conditioning: Check) .
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).
aUnlock the airbag computer (see Fault finding - Re-
placement of components) (88C, Airbags and pre-
tensioners).
aFill the cooling circuit (see Cooling system: Drain-
ing - Refilling) (19A, Cooling).
aBleed the cooling circuit (see Cooling system:
Draining - Refilling) (19A, Cooling).
aCheck the cooling circuit (see Engine cooling sys-
tem: Check) (19A, Cooling). Note:
Check that the floor carpet reaches under the
accelerator pedal end-stop.
DIESEL VEHICLE
AIR CONDITIONING

Downloaded from www.Manualslib.com manuals search engine 61A-21
HEATING
Heater matrix: Removal - Refitting
LEFT-HAND DRIVE
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer (see Fault finding - Re-
placement of components) (88C, Airbags and pre-
tensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aFit hose clamps (Ms. 583) at (1) .
aRemove the clips (2) from the heater hoses.
aDisconnect the heater hoses.
aRemove:
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (88C, Airbags and pre-
tensioners),
-the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (84A, Control - Signals),
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (83A, Instrument panel),
-the storage compartment,-the radio (see Radio: Removal - Refitting) (86A,
Radio),
-the dashboard (see Dashboard: Removal - Refit-
ting) (57A, Interior equipment).
aUnclip the wiring at (3) .
aUnclip:
-the wiring at (4) ,
-the ignition switch connector (5) from its mounting. Special tooling required
Ms. 583Pipe clamps .
Tightening torquesm
upper nuts of the strut21 N.m
lower bolts of the strut21 N.m
108111
117093

Downloaded from www.Manualslib.com manuals search engine 61A-22
HEATING
Heater matrix: Removal - Refitting
LEFT-HAND DRIVE
61A
aRemove:
-the heating resistor relay mounting bolt (6) ,
-the heating resistor relay mounting.
aDisconnect the connector (7) from the heating resis-
tor.
aPartially lift the floor carpet to access the strut bolt.
aMark the position of the strut on the body before re-
moving it.
aRemove:
-the two upper nuts (8) from the strut,-the two lower bolts (9) from the strut,
-the stay.
aPut a container in place to recover the coolant.
II - REMOVAL OPERATION
aRemove:
-both heater matrix bolts (13) ,
-the heater matrix pipe clips (14) using a screwdriv-
er.
aRemove the heater matrix.
REFITTING
I - REFITTING PREPARATION OPERATION
aAlways replace the seals between the pipes and the
heater matrix.
24757
108102
H79
125718
WARNING
To avoid any leaks, check that the pipe surface is
sound before positioning the new seal. The sur-
face must be clean and scratch free.