2009 DACIA DUSTER torque

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HEATING
Heater matrix: Removal - Refitting
LEFT-HAND DRIVE
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer (see Fault finding - Re-
placement of components) (88C, Airbags and pre-
tensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aFit hose clamps (Ms. 583) at (1) .
aRemove the clips (2) from the heater hoses.
aDisconnect the heater hoses.
aRemove:
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (88C, Airbags and pre-
tensioners),
-the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (84A, Control - Signals),
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (83A, Instrument panel),
-the storage compartment,-the radio (see Radio: Removal - Refitting) (86A,
Radio),
-the dashboard (see Dashboard: Removal - Refit-
ting) (57A, Interior equipment).
aUnclip the wiring at (3) .
aUnclip:
-the wiring at (4) ,
-the ignition switch connector (5) from its mounting. Special tooling required
Ms. 583Pipe clamps .
Tightening torquesm
upper nuts of the strut21 N.m
lower bolts of the strut21 N.m
108111
117093

Downloaded from www.Manualslib.com manuals search engine 61A-23
HEATING
Heater matrix: Removal - Refitting
LEFT-HAND DRIVE
61A
II - REFITTING OPERATION
aRefit the heater matrix.
aRefit:
-the heater matrix,
-the heater matrix bolts.
aPosition the heater matrix pipes on the heater ma-
trix.
aRefit the heater matrix pipe clips.
III - FINAL OPERATION
aRefit:
-the strut,
-the two lower bolts on the strut, respecting the
marking made during the removal operation,
-the two upper nuts to the strut,
aTorque tighten:
-the upper nuts of the strut (21 N.m),
-the lower bolts of the strut (21 N.m).
aPosition the floor carpet.
aConnect the heating resistor connector.
aRefit:
-the heating resistor relay mounting,
-the heating resistor relay mounting bolt.
aClip on:
-the starter switch connector on its mounting.
-the wiring onto the strut.
aClip the wiring onto the strut.
aRefit:
-the dashboard (see Dashboard: Removal - Refit-
ting) (57A, Interior equipment),
-the radio (see Radio: Removal - Refitting) (86A,
Radio),
-the storage compartment,-the instrument panel (see Instrument panel: Re-
moval - Refitting) (83A, Instrument panel),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (84A, Control - Signals),
-the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly).
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (88C, Airbags and seat
belt pretensioners).
aFit the heater hoses.
aRefit the clips on the heater hoses.
aRemove the hose clamps (Ms. 583).
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).
aFill the cooling circuit (see Cooling system: Drain-
ing - Refilling) (19A, Cooling).
aBleed the cooling circuit (see Cooling system:
Draining - Refilling) (19A, Cooling).
aCheck the cooling circuit (see Engine cooling sys-
tem: Check) (19A, Cooling).
aUnlock the airbag computer (see Fault finding - Re-
placement of components) (88C, Airbags and pre-
tensioners). H79
Note:
Check that the floor carpet reaches under the
accelerator pedal end-stop.

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HEATING
Heating resistors: Removal - Refitting
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer (see Fault finding - Re-
placement of components) (88C, Airbags and pre-
tensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove:
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (88C, Airbags and pre-
tensioners),
-the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (84A, Control - Signals),
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (83A, Instrument panel)
-the storage compartment,
-the radio (see Radio: Removal - Refitting) (86A,
Radio),
-the dashboard (see Dashboard: Removal - Refit-
ting) (57A, Interior equipment).aRemove:
-the heating resistor relay mounting bolt (1) ,
-the heating resistor relay mounting.
aUnclip:
-the wiring at (2) ,
-the ignition switch connector (3) from its mounting. Tightening torquesm
lower bolts of the strut21 N.m
upper nuts of the strut21 N.m
LEFT-HAND DRIVE
24756
117093

Downloaded from www.Manualslib.com manuals search engine 61A-27
HEATING
Heating resistors: Removal - Refitting
61A
aPartially lift the floor carpet to access the strut bolts.
aMake a mark between the strut and the panel weld-
ed on to the tunnel to ensure correct geometry when
refitting.
aRemove:
-the upper nuts (4) from the strut,
-the lower bolts (5) from the strut,
-the stay.II - REMOVAL OPERATION
aDisconnect the heating resistor connector (6) in the
direction of the arrow.
aRemove:
-the heating resistor bolts (7) ,
-the heating resistor.
REFITTING
aProceed in the reverse order to removal.
aTorque tighten:
-the lower bolts of the strut (21 N.m),
-the upper nuts of the strut (21 N.m).
aCheck that the floor carpet reaches under the accel-
erator pedal end-stop.
aUnlock the airbag computer (see Fault finding - Re-
placement of components) (88C, Airbags and pre-
tensioners).
108102
128047

Downloaded from www.Manualslib.com manuals search engine 62A-10
AIR CONDITIONING
Condenser: Removal - Refitting
AIR CONDITIONING
62A
Location and specifications (tightening torques, parts
always to be replaced, etc.) (see 62A, Air condition-
ing, Air conditioning: List and location of compo-
nents, page 62A-1) .
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDrain the coolant circuit using the refrigerant
charging station.
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove the front bumper (see Front bumper as-
sembly: Exploded view) and (see Exterior body
front trim assembly: Exploded view) (55A, Exteri-
or protection).aRemove:
-the air deflector mountings (1) ,
-the air deflector (2) .
aRemove the intercooler (see ) (12B, Turbocharging).
II - REMOVAL OPERATION
aRemove the bolts from the pipes on the condenser
(see 62A, Air conditioning, Air conditioning: List
and location of components, page 62A-1) .
aDisconnect the pipes from the condenser (see 62A,
Air conditioning, Air conditioning: List and loca-
tion of components, page 62A-1) .
aFit blanking plugs on the pipe openings.
aRemove (see 62A, Air conditioning, Air conditio-
ning: List and location of components, page
62A-1) :
-the condenser bolts,
-the condenser. Equipment required
refrigerant charging station
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see Air conditioning: Precautions for the
repair) .
WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which are
open to the air.
Note:
Use blanking plugs for the fuel circuits with part
numbers 77 01 208 229 or 77 01 476 857 to plug
any openings exposed to the open air. They must
be clean. Do not use any which have already been
used to plug a fuel circuit.
WARNING
Consult the device's operating manual to avoid
incorrect use.
145079
K9K
WARNING
In order to avoid any refrigerant leaks, do not
damage (deform, twist, etc.) the pipe.

Downloaded from www.Manualslib.com manuals search engine 62A-12
AIR CONDITIONING
Compressor: Removal - Refitting
AIR CONDITIONING
62A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDrain the coolant circuit using the refrigerant
charging station (see Refrigerant circuit: Drain-
ing - Filling) .
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).aRemove:
-the front bumper (see Front bumper: Removal -
Refitting) and (see Exterior body front trim as-
sembly: Exploded view) (55A, Exterior protec-
tion),
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the accessories belt (see Accessories belt: Re-
moval - Refitting) (11A, Top and front of engine).
II - REMOVAL OPERATION
aRemove:
-the pipe retaining bracket bolt (1) on the compres-
sor,
-the pipe union bolts (2) on the compressor. Equipment required
refrigerant charging station
Tightening torquesm
compressor bolts21 N.m
pipe union bolts8 N.m
pipe retaining bracket
bolt on the compressor21 N.m
IMPORTANT
Consult the safety instructions and cleanliness
advice and the operation recommendations before
carrying out any repairs (see Air conditioning:
Precautions for repair).
WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which are
open to the air.
Note:
Use blanking plugs for the fuel circuits with part
numbers 77 01 208 229 or 77 01 476 857 to plug
any openings exposed to the open air. They must
be clean. Do not use any which have already been
used to plug a fuel circuit.
WARNING
Consult the device's operating manual to avoid
incorrect use.
K4M
145190

Downloaded from www.Manualslib.com manuals search engine 62A-15
AIR CONDITIONING
Compressor: Removal - Refitting
AIR CONDITIONING
62A
II - REFITTING OPERATION
aProceed in the reverse order to removal.
aTorque tighten:
-the compressor bolts (21 N.m),
-the pipe union bolts (8 N.m).
aTorque tighten the pipe retaining bracket bolt on
the compressor (21 N.m).
aConsult the refrigerant and oil quantity values before
filling the circuit (see 62A, Air conditioning, Air
conditioning: Parts and consumables for the re-
pair, page 62A-9) .
aFill the refrigerant circuit using the refrigerant
charging station (see Refrigerant circuit: Drain-
ing - Filling) .
aCheck that the air conditioning system is operating
correctly (see Air conditioning: Check) .
aCheck for leaks (see Refrigerant circuit: Check) . K4M

Downloaded from www.Manualslib.com manuals search engine 62A-16
AIR CONDITIONING
Expansion valve: Removal - Refitting
AIR CONDITIONING
62A
Location and specifications (tightening torques, parts
always to be replaced, etc.) (see 62A, Air condition-
ing, Air conditioning: List and location of compo-
nents, page 62A-1) .
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
aDrain the coolant circuit using the refrigerant
charging station (see Refrigerant circuit: Drain-
ing - Filling) .
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove the engine cover.aMove aside the bulkhead soundproofing.
II - REMOVAL OPERATION
aRemove the bolts from the pipes on the expansion
valve (see 62A, Air conditioning, Air condition-
ing: List and location of components, page 62A-
1) .
aDisconnect the pipes from the expansion valve (see
62A, Air conditioning, Air conditioning: List and
location of components, page 62A-1) .
aFit blanking plugs on the pipe openings.
aRemove (see 62A, Air conditioning, Air conditio-
ning: List and location of components, page
62A-1) :
-the expansion valve bolts,
-the expansion valve.
REFITTING
I - REFITTING PREPARATION OPERATION
a
aCheck, and if necessary replace, the refrigerant cir-
cuit pipe seal. Equipment required
refrigerant charging station
IMPORTANT
Consult the safety instructions and cleanliness
advice and the operation recommendations before
carrying out any repairs (see Air conditioning:
Precautions for repair).
WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which are
open to the air.
Note:
Use blanking plugs for the fuel circuits with part
numbers 77 01 208 229 or 77 01 476 857 to plug
any openings exposed to the open air. They must
be clean. Do not use any which have already been
used to plug a fuel circuit.
WARNING
Consult the device's operating manual to avoid
incorrect use.
K9K
WARNING
In order to avoid any refrigerant leaks, do not
damage (deform, twist, etc.) the pipe.
WARNING
Do not remove the blanking plugs from each
component until the last moment.
Also, do not remove the components from their
packaging until they are to be fitted to the vehi-
cle.