2009 DACIA DUSTER battery

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HEATING
Fan assembly: Removal - Refitting
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer (see Fault finding - Re-
placement of components) (88C, Airbags and pre-
tensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove:
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (88C, Airbags and pre-
tensioners),
-the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (84A, Control - Signals),
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (83A, Instrument panel),
-the radio (see Radio: Removal - Refitting) (86A,
Radio),
-the dashboard (see Dashboard: Removal - Refit-
ting) (57A, Interior equipment).II - REMOVAL OPERATION
aDisconnect the fan assembly connector (1) .
aPress the tab (2) , and turn the fan assembly a quar-
ter of a turn clockwise.
aRemove the fan assembly.
REFITTING
a
aProceed in the reverse order to removal.
aUnlock the airbag computer (see Fault finding - Re-
placement of components) (88C, Airbags and pre-
tensioners). LEFT-HAND DRIVE
108094
Note:
A shar p snap will be heard when the fan assem-
bly is refitted.

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HEATING
Heating resistors: Removal - Refitting
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer (see Fault finding - Re-
placement of components) (88C, Airbags and pre-
tensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove:
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (88C, Airbags and pre-
tensioners),
-the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (84A, Control - Signals),
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (83A, Instrument panel)
-the storage compartment,
-the radio (see Radio: Removal - Refitting) (86A,
Radio),
-the dashboard (see Dashboard: Removal - Refit-
ting) (57A, Interior equipment).aRemove:
-the heating resistor relay mounting bolt (1) ,
-the heating resistor relay mounting.
aUnclip:
-the wiring at (2) ,
-the ignition switch connector (3) from its mounting. Tightening torquesm
lower bolts of the strut21 N.m
upper nuts of the strut21 N.m
LEFT-HAND DRIVE
24756
117093

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HEATING
Control panel: Removal - Refitting
61A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aLock the airbag computer (see Fault finding - Re-
placement of components) (88C, Airbags and pre-
tensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove:
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (88C, Airbags and pre-
tensioners),
-the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (84A, Control - Signals),
-the instrument panel (see Instrument panel: Re-
moval - Refitting) (83A, Instrument panel),
-the storage compartment,
-the radio (see Radio: Removal - Refitting) (86A,
Instrument panel),
-the dashboard (see Dashboard: Removal - Refit-
ting) (57A, Interior equipment).
aPlace:
-the air mixing control to the hottest position,
-the air distribution control to the air vent position on
the dashboard,
-the air recirculation switch to the air recirculation
position.
aDisconnect the climate control panel connector .II - REMOVAL OPERATION
aFor the air mixing cable (10) , remove:
-the sheath stop by moving the tab (11) to one side,
-the control panel cable at (12) .
aFor the air distribution control cable (13) , remove:
-the sheath stop by moving the tab (14) to one side,
-the control panel cable at (15) .
aFor the air recirculation cable (16) , remove:
-the sheath stop by moving the tab (17) to one side,
-the control panel cable at (18) .
aRemove the climate control control panel.
REFITTING
aProceed in the reverse order to removal.
aCheck that the controls can be moved to their fullest
extent.
aUnlock the airbag computer (see Fault finding - Re-
placement of components) (88C, Airbags and
pretensioners). H79
125537

Downloaded from www.Manualslib.com manuals search engine 62A-10
AIR CONDITIONING
Condenser: Removal - Refitting
AIR CONDITIONING
62A
Location and specifications (tightening torques, parts
always to be replaced, etc.) (see 62A, Air condition-
ing, Air conditioning: List and location of compo-
nents, page 62A-1) .
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDrain the coolant circuit using the refrigerant
charging station.
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove the front bumper (see Front bumper as-
sembly: Exploded view) and (see Exterior body
front trim assembly: Exploded view) (55A, Exteri-
or protection).aRemove:
-the air deflector mountings (1) ,
-the air deflector (2) .
aRemove the intercooler (see ) (12B, Turbocharging).
II - REMOVAL OPERATION
aRemove the bolts from the pipes on the condenser
(see 62A, Air conditioning, Air conditioning: List
and location of components, page 62A-1) .
aDisconnect the pipes from the condenser (see 62A,
Air conditioning, Air conditioning: List and loca-
tion of components, page 62A-1) .
aFit blanking plugs on the pipe openings.
aRemove (see 62A, Air conditioning, Air conditio-
ning: List and location of components, page
62A-1) :
-the condenser bolts,
-the condenser. Equipment required
refrigerant charging station
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see Air conditioning: Precautions for the
repair) .
WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which are
open to the air.
Note:
Use blanking plugs for the fuel circuits with part
numbers 77 01 208 229 or 77 01 476 857 to plug
any openings exposed to the open air. They must
be clean. Do not use any which have already been
used to plug a fuel circuit.
WARNING
Consult the device's operating manual to avoid
incorrect use.
145079
K9K
WARNING
In order to avoid any refrigerant leaks, do not
damage (deform, twist, etc.) the pipe.

Downloaded from www.Manualslib.com manuals search engine 62A-12
AIR CONDITIONING
Compressor: Removal - Refitting
AIR CONDITIONING
62A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDrain the coolant circuit using the refrigerant
charging station (see Refrigerant circuit: Drain-
ing - Filling) .
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).aRemove:
-the front bumper (see Front bumper: Removal -
Refitting) and (see Exterior body front trim as-
sembly: Exploded view) (55A, Exterior protec-
tion),
-the front right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the accessories belt (see Accessories belt: Re-
moval - Refitting) (11A, Top and front of engine).
II - REMOVAL OPERATION
aRemove:
-the pipe retaining bracket bolt (1) on the compres-
sor,
-the pipe union bolts (2) on the compressor. Equipment required
refrigerant charging station
Tightening torquesm
compressor bolts21 N.m
pipe union bolts8 N.m
pipe retaining bracket
bolt on the compressor21 N.m
IMPORTANT
Consult the safety instructions and cleanliness
advice and the operation recommendations before
carrying out any repairs (see Air conditioning:
Precautions for repair).
WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which are
open to the air.
Note:
Use blanking plugs for the fuel circuits with part
numbers 77 01 208 229 or 77 01 476 857 to plug
any openings exposed to the open air. They must
be clean. Do not use any which have already been
used to plug a fuel circuit.
WARNING
Consult the device's operating manual to avoid
incorrect use.
K4M
145190

Downloaded from www.Manualslib.com manuals search engine 62A-16
AIR CONDITIONING
Expansion valve: Removal - Refitting
AIR CONDITIONING
62A
Location and specifications (tightening torques, parts
always to be replaced, etc.) (see 62A, Air condition-
ing, Air conditioning: List and location of compo-
nents, page 62A-1) .
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
aDrain the coolant circuit using the refrigerant
charging station (see Refrigerant circuit: Drain-
ing - Filling) .
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove the engine cover.aMove aside the bulkhead soundproofing.
II - REMOVAL OPERATION
aRemove the bolts from the pipes on the expansion
valve (see 62A, Air conditioning, Air condition-
ing: List and location of components, page 62A-
1) .
aDisconnect the pipes from the expansion valve (see
62A, Air conditioning, Air conditioning: List and
location of components, page 62A-1) .
aFit blanking plugs on the pipe openings.
aRemove (see 62A, Air conditioning, Air conditio-
ning: List and location of components, page
62A-1) :
-the expansion valve bolts,
-the expansion valve.
REFITTING
I - REFITTING PREPARATION OPERATION
a
aCheck, and if necessary replace, the refrigerant cir-
cuit pipe seal. Equipment required
refrigerant charging station
IMPORTANT
Consult the safety instructions and cleanliness
advice and the operation recommendations before
carrying out any repairs (see Air conditioning:
Precautions for repair).
WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which are
open to the air.
Note:
Use blanking plugs for the fuel circuits with part
numbers 77 01 208 229 or 77 01 476 857 to plug
any openings exposed to the open air. They must
be clean. Do not use any which have already been
used to plug a fuel circuit.
WARNING
Consult the device's operating manual to avoid
incorrect use.
K9K
WARNING
In order to avoid any refrigerant leaks, do not
damage (deform, twist, etc.) the pipe.
WARNING
Do not remove the blanking plugs from each
component until the last moment.
Also, do not remove the components from their
packaging until they are to be fitted to the vehi-
cle.

Downloaded from www.Manualslib.com manuals search engine 62A-18
AIR CONDITIONING
Refrigerant pipe seal: Removal - Refitting
62A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
aDrain the refrigerant circuit using the refrigerant
charging station (see Refrigerant circuit: Drain-
ing - Filling) .
aDisconnect the battery (see Battery: Removal - Re-
fitting) (80A, Battery).
aRemove the connecting pipe concerned:
- (see Condenser - evaporator connecting pipe:
Removal - Refitting) ,
- (see Condenser - expansion valve connecting
pipe: Removal - Refitting) ,
- (see Rear condenser - front condenser con-
necting pipe: Removal - Refitting) ,
- (see Evaporator - dehydrator reservoir con-
necting pipe: Removal - Refitting) ,
- (see Compressor - rear condenser connecting
pipe: Removal - Refitting) ,
- (see Condenser - evaporator connecting pipe:
Removal - Refitting) ,
- (see Compressor - dehydrator reservoir con-
necting pipe: Removal - Refitting) ,
- (see Dehydrator reservoir - rear expansion
valve connecting pipe: Removal - Refitting) ,
- (see Main expansion valve - additional expan-
sion valve pipe: Removal - Refitting) ,
- (see Expansion valve - intermediate pipe con-
necting pipe at the expansion valve outlet: Re-
moval - Refitting) ,
- (see Dehydrator reservoir - expansion valve
connecting pipe: Removal - Refitting) ,
- (see Condenser - dehydrator reservoir con-
necting pipe: Removal - Refitting) ,
- (see Expansion valve - compressor connecting
pipe: Removal - Refitting) ,
- (see Expansion valve - rear expansion valve
connecting pipe: Removal - Refitting) ,
- (see Rear expansion valve - compressor con-
necting pipe: Removal - Refitting) ,
- (see Compressor - condenser connecting pipe:
Removal - Refitting) , Special tooling required
Car. 1363Set of tr im removal levers.
Equipment required
refrigerant charging station
compressed air nozzle
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair:
- (see Air conditioning: Precautions for the
repair) ,
- (see Vehicle: Precautions for the repair) (01D,
Mechanical introduction).
WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which are
open to the air.
WARNING
Do not remove the blanking plugs from each com-
ponent until the last moment.
Also, do not remove the components from their
packaging until they are to be fitted to the vehicle.
Note:
Use blanking plugs for the fuel circuits with part
numbers 77 01 208 229 or 77 01 476 857 to plug
any openings exposed to the open air. They must
be clean. Do not use any which have already been
used to plug a fuel circuit.
WARNING
Consult the device's operating manual to avoid
incorrect use.

Downloaded from www.Manualslib.com manuals search engine 62A-20
AIR CONDITIONING
Refrigerant pipe seal: Removal - Refitting
62A
REFITTING
I - REFITTING PREPARATION OPERATION
aLubricate the surface of the connecting pipe and the
seal with air conditioning oil to make fitting easier
(see 62A, Air conditioning, Air conditioning:
Parts and consumables for the repair, page 62A-
9) .
II - REFITTING OPERATION FOR PART
CONCERNED
aRemove the blanking plugs.
aRefit the seal on the connecting pipe.
III - FINAL OPERATION
aRefit the connecting pipe concerned:
- (see Condenser - evaporator connecting pipe:
Removal - Refitting) ,
- (see Condenser - expansion valve connecting
pipe: Removal - Refitting) ,
- (see Rear condenser - front condenser con-
necting pipe: Removal - Refitting) ,
- (see Evaporator - dehydrator reservoir con-
necting pipe: Removal - Refitting) ,
- (see Compressor - rear condenser connecting
pipe: Removal - Refitting) ,
- (see Condenser - evaporator connecting pipe:
Removal - Refitting) ,
- (see Compressor - dehydrator reservoir con-
necting pipe: Removal - Refitting) ,
- (see Dehydrator reservoir - rear expansion
valve connecting pipe: Removal - Refitting) ,
- (see Main expansion valve - additional expan-
sion valve pipe: Removal - Refitting) ,
- (see Expansion valve - intermediate pipe con-
necting pipe at the expansion valve outlet: Re-
moval - Refitting) ,
- (see Dehydrator reservoir - expansion valve
connecting pipe: Removal - Refitting) ,
- (see Condenser - dehydrator reservoir con-
necting pipe: Removal - Refitting) ,- (see Expansion valve - compressor connecting
pipe: Removal - Refitting) ,
- (see Expansion valve - rear expansion valve
connecting pipe: Removal - Refitting) ,
- (see Rear expansion valve - compressor con-
necting pipe: Removal - Refitting) ,
- (see Compressor - condenser connecting pipe:
Removal - Refitting) ,
- (see Compressor - intermediate pipe connect-
ing pipe: Removal - Refitting) .
aConnect the battery (see Battery: Removal - Refit-
ting) (80A, Battery).
aPerform the following operations:
-refill the refrigerant circuit using the refrigerant
charging station (see Refrigerant circuit: Drain-
ing - Filling) ,
-check for leaks (see Refrigerant circuit: Check) .
aCheck that the air conditioning system is operating
correctly (see Air conditioning: Check) . WARNING
To avoid any leaks, check that the seal and the
pipe surface are in good condition. The seal and
the surface must be clean and scratch free.
Note:
A summar y table gives the quantities of refriger-
ant in the system according to the engine types
(see 62A, Air conditioning, Air conditioning:
Parts and consumables for the repair, page
62A-9) .