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Notice:If the other vehicle’s system is not a 12-volt
system with a negative ground, both vehicles can
be damaged. Only use vehicles with 12-volt systems
with negative grounds to jump start your vehicle.
2. If you have a vehicle with a diesel engine with
two batteries, you should know before you begin
that, especially in cold weather, you may not be
able to get enough power from a single battery
in another vehicle to start your diesel engine. If your
vehicle has more than one battery, use the battery
that is closer to the starter -- this will reduce
electrical resistance. This is located on the
passenger side, in the rear of the engine
compartment.
3. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles are not touching
each other. If they are, it could cause an unwanted
ground connection. You would not be able to start
your vehicle, and the bad grounding could damage
the electrical systems.
To avoid the possibility of the vehicles rolling, set the
parking brake rmly on both vehicles involved in the
jump start procedure. Put the automatic transmission
in P (Park) or a manual transmission in Neutral
before setting the parking brake. If you have a
four-wheel-drive vehicle, be sure the transfer
case is in a drive gear, not in Neutral.Notice:If you leave the radio or other accessories
on during the jump starting procedure, they could be
damaged. The repairs would not be covered by the
warranty. Always turn off the radio and other
accessories when jump starting the vehicle.
4. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or the accessory power outlets. Turn off the
radio and all the lamps that are not needed. This will
avoid sparks and help save both batteries. And it
could save the radio!
5. Open the hood on the other vehicle and locate the
positive (+) and negative (−) terminal locations on
that vehicle.
The positive (+) terminal, is located under a red
plastic cover at the positive battery post. To uncover
the positive (+) terminal, open the red plastic cover.
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The remote negative (-) terminal is a stud located
on the right front passenger side of the engine,
where the negative battery cable attaches.
SeeEngine Compartment Overview on page 5-14.
{CAUTION:
An electric fan can start up even when the engine
is not running and can injure you. Keep hands,
clothing and tools away from any underhood
electric fan.
{CAUTION:
Using a match near a battery can cause battery
gas to explode. People have been hurt doing this,
and some have been blinded. Use a ashlight if
you need more light.
Be sure the battery has enough water. You do not
need to add water to the battery installed in your
new vehicle. But if a battery has ller caps, be
sure the right amount of uid is there. If it is low,
add water to take care of that rst. If you do not,
explosive gas could be present.
Battery uid contains acid that can burn you. Do
not get it on you. If you accidentally get it in your
eyes or on your skin, ush the place with water
and get medical help immediately.
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{CAUTION:
Fans or other moving engine parts can injure you
badly. Keep your hands away from moving parts
once the engine is running.
6. Check that the jumper cables do not have loose or
missing insulation. If they do, you could get a
shock. The vehicles could be damaged too.
Before you connect the cables, here are some
basic things you should know. Positive (+) will go
to positive (+) or to a remote positive (+) terminal if
the vehicle has one. Negative (−) will go to a heavy,
unpainted metal engine part or to a remote
negative (−) terminal if the vehicle has one.
Do not connect positive (+) to negative (−) or you will
get a short that would damage the battery and maybe
other parts too. And do not connect the negative (−)
cable to the negative (−) terminal on the dead battery
because this can cause sparks.7. Connect the red
positive (+) cable to the
positive (+) terminal
of the vehicle with the
dead battery.
8. Do not let the other end touch metal. Connect it to
the positive (+) terminal of the good battery. Use a
remote positive (+) terminal if the vehicle has one.
9. Now connect the black negative (−) cable to the
negative (−) terminal of the good battery. Use a
remote negative (−) terminal if the vehicle has one.
Do not let the other end touch anything until the
next step. 5.3L engine (4.3L, 4.8L,
6.0L and 6.2L similar)
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10. Connect the other end of the negative (−) cable to a
heavy, unpainted metal engine part or to the remote
negative (−) terminal, on the vehicle with the dead
battery.
11. Start the vehicle with the good battery and run the
engine for a while.
12. Try to start the vehicle that had the dead battery.
If it will not start after a few tries, it probably needs
service.
Notice:If the jumper cables are connected or
removed in the wrong order, electrical shorting may
occur and damage the vehicle. The repairs would
not be covered by your warranty. Always connect
and remove the jumper cables in the correct
order, making sure that the cables do not touch
each other or other metal.
A. Heavy, Unpainted Metal Engine Part or Remote
Negative (−) Terminal
B. Good Battery or Remote Positive (+) and Remote
Negative (−) Terminals
C. Dead Battery or Remote Positive (+) TerminalJumper Cable Removal
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To disconnect the jumper cables from both vehicles do
the following:
1. Disconnect the black negative (−) cable from the
vehicle that had the bad battery.
2. Disconnect the black negative (−) cable from the
vehicle with the good battery.
3. Disconnect the red positive (+) cable from the
vehicle with the good battery.
4. Disconnect the red positive (+) cable from the other
vehicle.
5. Return the positive (+) terminal cover, to its original
position.Rear Axle
When to Check Lubricant
It is not necessary to regularly check rear axle uid
unless you suspect there is a leak or you hear an
unusual noise. A uid loss could indicate a problem.
Have it inspected and repaired.
All axle assemblies are lled by volume of uid during
production. They are not lled to reach a certain level.
When checking the uid level on any axle, variations in
the readings can be caused by factory ll differences
between the minimum and the maximum uid volume.
Also, if a vehicle has just been driven before checking
the uid level, it may appear lower than normal because
uid has traveled out along the axle tubes and has not
drained back to the sump area. Therefore, a reading
taken ve minutes after the vehicle has been driven will
appear to have a lower uid level than a vehicle that has
been stationary for an hour or two. Remember that the
rear axle assembly must be supported to get a true
reading.
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How to Check Lubricant
To get an accurate reading, the vehicle should be on a
level surface.
For all 4.3L, 4.8L and 5.3L 1500 Series applications,
the proper level is 0.04 inches to 0.75 inches
(1.0mm to 19.0mm) below the bottom of the ller
hole, located on the rear axle. Add only enough
uid to reach the proper level.
For all 6.0L and 6.2L 1500 Series applications,
the proper level is from 0.6 inches to 1.6 inches
(15mm to 40mm) below the bottom of the ller plug
hole, located on the rear axle. Add only enough uid
to reach the proper level. 2500HD with 6.0L and 6.2L
All Other Series and Engines
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