2009 CHEVROLET HHR clutch

Manual Transmission
The shift lever should be in N (Neutral) and the parking
brake engaged. Hold the clutch pedal down to the oor
and start the engine. The vehicle will not start if the clutch
pedal is not all the way down.
Starting Procedure
1. With your foot off the accelerator pedal, turn the
ignition key to START. When the engine starts, let go
of the key. The idle speed will go down as the engine
warms. Do not race the engine immediately after
starting it. Operate the engine and transmission
gently to allow the oil to warm up and lubricate all
moving parts.
The vehicle has a Computer-Controlled Cranking
System. This feature assists in starting the engine
and protects components. If the ignition key is turned
to the START position, and then released when the
engine begins cranking, the engine will continue
cranking for a few seconds or until the vehicle starts.
If the engine does not start and the key is held in
START for many seconds, cranking will be stopped
after 15 seconds to prevent cranking motor damage.
To prevent gear damage, this system also prevents
cranking if the engine is already running. Engine
cranking can be stopped by turning the ignition
switch to ACC/ACCESSORY or LOCK/OFF.Notice:Cranking the engine for long periods of
time, by returning the key to the START position
immediately after cranking has ended, can overheat
and damage the cranking motor, and drain the
battery. Wait at least 15 seconds between each try,
to let the cranking motor cool down.
2. If the engine does not start after 5-10 seconds,
especially in very cold weather (below 0°F or−18°C),
it could be ooded with too much gasoline. Push the
accelerator pedal all the way to the oor and holding
it there as you hold the key in START for a maximum
of 15 seconds. Wait at least 15 seconds between
each try, to allow the cranking motor to cool. When
the engine starts, let go of the key and accelerator.
If the vehicle starts briey but then stops again,
repeat the procedure. This clears the extra gasoline
from the engine. Do not race the engine immediately
after starting it. Operate the engine and transmission
gently until the oil warms up and lubricates all
moving parts.
Notice:The engine is designed to work with the
electronics in the vehicle. If you add electrical parts
or accessories, you could change the way the engine
operates. Before adding electrical equipment, check
with your dealer/retailer. If you do not, the engine
might not perform properly. Any resulting damage
would not be covered by the vehicle warranty.
2-26

This is the shift pattern for SS models.
Here is how to operate the manual transmission:
1 (First):Press the clutch pedal and shift into 1 (First).
Then, slowly let up on the clutch pedal as you press
the accelerator pedal.
You can shift into 1 (First) when the vehicle is traveling
less than 20 mph (32 km/h). If you have come to a
complete stop and it is hard to shift into 1 (First), put the
shift lever in N (Neutral) and let up on the clutch pedal.
Press the clutch pedal back down. Then shift into
1 (First).2 (Second):Press the clutch pedal as you let up on the
accelerator pedal and shift into 2 (Second). Then, slowly
let up on the clutch pedal as you press the accelerator
pedal.
3 (Third), 4 (Fourth) and 5 (Fifth):Shift into 3 (Third),
4 (Fourth) and 5 (Fifth) the same way you do for
2 (Second). Slowly let up on the clutch pedal as you
press the accelerator pedal down.
To stop, let up on the accelerator pedal and press the
brake pedal. Just before the vehicle stops, press the
clutch pedal and the brake pedal, and shift to N (Neutral).
N (Neutral):Use this position when you start or idle the
engine.
R (Reverse):To back up, press down the clutch pedal
and shift into R (Reverse).
For SS models, lift upwards on the ring located on the
underside of the shift knob to shift into R (Reverse).
Notice:Shifting to R (Reverse) while the vehicle is
moving forward could damage the transmission. The
repairs would not be covered by the vehicle warranty.
Shift to R (Reverse) only after the vehicle is stopped.
Also, use R (Reverse), along with the parking brake, for
parking the vehicle.
2-31

Shift Speeds
{CAUTION:
If you skip a gear when you downshift, you could
lose control of the vehicle. You could injure
yourself or others. Do not shift down more than
one gear at a time when you downshift.
Up-Shift Light
If the vehicle has a manual
transmission, there may be
an up-shift light. This light
will show you when to shift
to the next higher gear for
the best fuel economy.
When this light comes on, you can shift to the next
higher gear if weather, road, and traffic conditions let
you. For the best fuel economy, accelerate slowly
and shift when the light comes on.
While accelerating, it is normal for the light to go on and
off if you quickly change the position of the accelerator.
Ignore the light when downshifting.
No-Lift Upshift (SS Models)
If the vehicle has the 2.0L turbo engine and manual
transmission, it has the capability of No-Lift Upshifts.
This feature maximizes vehicle acceleration by allowing
you to shift the transmission to a higher gear without
taking your foot off the accelerator. No-Lift Upshifting is
enabled in all Electronic Stability Control modes. See
Electronic Stability Control (ESC) on page 4-7for more
information. Use this feature only when the engine has
reached normal operating temperature. Correct shifting
allows the engine to maintain boost pressure during
shifts, while also keeping the engine from over-revving.
To utilize this feature:
1. Accelerate the vehicle by fully depressing the
accelerator pedal.
2. Just prior to reaching the maximum engine speed,
quickly complete the upshift utilizing the clutch while
keeping the accelerator pedal fully applied. A quicker
shift maneuver gives the best performance. If the
engine is operated at the maximum engine speed for
greater than one second, the engine exits the No-Lift
Upshift mode and resumes normal engine overspeed
protection.
2-32

If the vehicle has an uncharged battery or a battery with
low voltage, try charging or jump starting the battery.
SeeJump Starting on page 5-39for more information.
To shift out of P (Park):
1. Apply the brake pedal.
2. Then press the shift lever button.
3. Move the shift lever to the desired position.
If you still are unable to shift out of P (Park):
1. Fully release the shift lever button.
2. While holding down the brake pedal, press the shift
lever button again.
3. Move the shift lever to the desired position.
If you still cannot move the shift lever from P (Park),
consult your dealer/retailer or a professional towing
service.Parking the Vehicle
(Manual Transmission)
Before leaving the vehicle, fully press the clutch pedal
down, move the shift lever into R (Reverse), and rmly
apply the parking brake. Once the shift lever has been
placed in R (Reverse) with the clutch pedal pressed
down, the ignition key can be turned to LOCK/OFF, then
remove the key and release the clutch pedal. SeeManual
Transmission Operation on page 2-30.
Parking Over Things That Burn
{CAUTION:
Things that can burn could touch hot exhaust
parts under the vehicle and ignite. Do not park
over papers, leaves, dry grass, or other things that
can burn.
2-36

SET−(Set):Press to set a speed and to decrease the
speed.
To set a speed do the following:
1. Press
Ito turn cruise control on. The indicator
light on the button will come on.
2. Get to the desired speed.
3. Press the SET−control button and release it.
The CRUISE ENGAGED message will appear
on the Driver Information Center (DIC) to show
the system is engaged.
4. Take your foot off the accelerator pedal.
When you apply the brakes or operate the clutch pedal,
the cruise control will shut off.
If the vehicle is in cruise control and the Traction
Control System (TCS) begins to limit wheel spin, the
cruise control will automatically disengage. SeeTraction
Control System (TCS) on page 4-10andEnhanced
Traction System (ETS) on page 4-12. When road
conditions allow, the cruise control can be used again.
Resuming a Set Speed
Suppose the cruise control is set at a desired speed and
then the brake is applied. This disengages the cruise
control. To return to the previously set speed, you do
not need to go through the set process again. Once the
vehicle is going about 25 mph (40 km/h) or more, press
the RES+ part of the button briey.
The vehicle goes back to the previously set speed.
Increasing Speed While Using Cruise
Control
There are two ways to go to a higher speed.
1. Disengage the cruise control by applying the brake
pedal, but do not turn it off. Accelerate to a higher
speed and reset the cruise control.
2. If the cruise control system is already engaged,
press the RES+ button. Hold it there until the
desired speed is reached, and then release the
button. To increase the vehicle speed in small
amounts, press the RES+ button briey and then
release it. Each time this is done, the vehicle goes
about 1 mph (1.6 km/h) faster.
3-12

Reducing Speed While Using Cruise
Control
If the cruise control system is already engaged,
Push and hold the SET−button until the lower
speed desired is reached, then release it.
To slow down in small amounts, push the SET−
button briey. Each time this is done, the vehicle
goes about 1 mph (1.6 km/h) slower.
Passing Another Vehicle While Using
Cruise Control
Use the accelerator pedal to increase the vehicle speed.
When you take your foot off the pedal, the vehicle slows
down to the cruise control speed you set earlier.
Using Cruise Control on Hills
How well the cruise control will work on hills depends
upon the vehicle speed, load and the steepness of the
hills. When going up steep hills, you might have to step
on the accelerator pedal to maintain the vehicle speed.When going downhill, you might have to brake or shift to
a lower gear to keep the vehicle speed down. When the
brakes are applied the cruise control turns off.
Ending Cruise Control
To end cruise control, step lightly on the brake
pedal or the clutch pedal if the vehicle has a manual
transmission.
Stepping on the brake pedal or clutch pedal will only
end the current cruise control session.
Press
Ito turn the system completely off.
Erasing Speed Memory
The cruise control set speed memory is erased when
the cruise control or the ignition is turned off.
3-13

Competitive Driving Mode
(SS Models Only)
The driver can select this optional handling mode by
pressing the ESC/TCS button on the console two times
quickly. COMPETITIVE MODE will be displayed in the
DIC. SeeDIC Warnings and Messages on page 3-50.
Competitive Driving Mode allows the driver to have full
control of the front wheels while the ESC system helps
maintain directional control of the vehicle by selective
brake application. The ESC/TCS light will be on and the
traction control system will not be operating. Adjust your
driving accordingly. This electronic stability control mode
is recommended only for use during closed track events
and competitive driving venues.
When the ESC button is pressed again, or the vehicle is
restarted, the ESC and TCS will be turned back on.
Notice:When traction control is turned off, or
Competitive Driving Mode is active, it is possible to
lose traction. If you attempt to shift with the front
wheels spinning with a loss of traction, it is possible
to cause damage to the transmission. Do not attempt
to shift when the front wheels do not have traction.
Damage caused by misuse of the vehicle is not
covered. See your warranty book for additional
information.
Launch Control (SS Models Only)
Launch Control is a form of traction control, to control
tire spin while launching the vehicle during closed track
events and competitive driving. The feature is activated
when the vehicle is at rest while in Competitive Mode.
At rest, if the accelerator pedal is pressed to the oor
with the clutch engaged, the RPM is limited to a
predetermined level. A smooth, quick release of the
clutch while keeping the accelerator pedal on the oor will
provide controlled wheel spin for consistent acceleration.
If the vehicle is equipped with a manual transmission,
complete shifts as described inManual Transmission
Operation on page 2-30.
LAUNCH CONTROL displays in the DIC after the
COMPETITIVE MODE message, when the vehicle is
stopped. The system will exit to COMPETITIVE MODE
after the vehicle is launched. See “Competitive Driving
Mode” earlier in this section. The normal Traction
Control System (TCS) will not be operating while in the
Competitive Driving mode and the TCS light on the
instrument panel cluster comes on. Adjust your driving
accordingly. SeeDIC Warnings and Messages on
page 3-50for more information.
4-9

Service............................................................5-3
Accessories and Modications..........................5-3
California Proposition 65 Warning.....................5-4
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
the Vehicle.................................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-6
Fuel E85 (85% Ethanol)..................................5-7
Fuels in Foreign Countries...............................5-8
Filling the Tank..............................................5-9
Filling a Portable Fuel Container.....................5-12
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-17
Engine Oil Life System..................................5-21
Engine Air Cleaner/Filter................................5-23
Automatic Transmission Fluid.........................5-25
Manual Transmission Fluid.............................5-26
Hydraulic Clutch...........................................5-26
Cooling System............................................5-26Engine Coolant.............................................5-27
Pressure Cap...............................................5-32
Engine Overheating.......................................5-32
Windshield Washer Fluid................................5-34
Brakes........................................................5-35
Battery........................................................5-38
Jump Starting...............................................5-39
Headlamp Aiming...........................................5-44
Bulb Replacement
..........................................5-47
Halogen Bulbs..............................................5-47
Headlamps, Front Turn Signal, and
Parking Lamps..........................................5-47
Center High-Mounted Stoplamp (CHMSL).........5-49
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-50
License Plate Lamp......................................5-51
Replacement Bulbs.......................................5-51
Windshield Wiper Blade Replacement..............5-52
Tires..............................................................5-53
Tire Sidewall Labeling...................................5-54
Tire Terminology and Denitions.....................5-58
Ination - Tire Pressure.................................5-61
Tire Pressure Monitor System.........................5-62
Tire Pressure Monitor Operation.....................5-64
Tire Inspection and Rotation...........................5-67
Section 5 Service and Appearance Care
5-1