2009 CHEVROLET HHR cooling

A. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-34.
B. Pressure Cap. SeePressure Cap on page 5-32.
C. Coolant Recovery Tank. See “Checking Coolant”
underEngine Coolant on page 5-27.
D. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-23.
E. Electric Engine Cooling Fan (Out of View). See
Cooling SystemCooling System on page 5-26.
F. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-17.G. Engine Oil Dipstick (Out of View). See “Checking
Engine Oil” underEngine Oil on page 5-17.
H. Brake Master Cylinder Reservoir. SeeBrakes on
page 5-35andHydraulic Clutch on page 5-26.
I. Remote Positive (+) Terminal. SeeJump Starting on
page 5-39.
J. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 5-111.
K. Remote Negative (−) Terminal (Out of View).
SeeJump Starting on page 5-39.
5-15

Manual Transmission Fluid
It is not necessary to check the manual transmission uid
level. A transmission uid leak is the only reason for uid
loss. If a leak occurs, take the vehicle to a dealer/retailer
for service. Have it repaired as soon as possible. You
may also have the uid level checked by your dealer/
retailer when the oil is changed. SeeRecommended
Fluids and Lubricants on page 6-14for the proper uid
to use.
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self-adjusting. This system does not have its own
reservoir. It receives uid from the brake master cylinder
reservoir.
SeeBrakes on page 5-35for more information.
Cooling System
The Cooling System allows the engine to maintain the
correct working temperature.
A. Pressure Cap
B. Coolant Recovery Tank
C. Electric Engine Cooling Fan
5-26

{CAUTION:
An electric engine cooling fan under the hood can
start up even when the engine is not running and
can cause injury. Keep hands, clothing, and tools
away from any underhood electric fan.
{CAUTION:
Heater and radiator hoses, and other engine parts,
can be very hot. Do not touch them. If you do, you
can be burned.
Do not run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine re, and you could be burned.
Get any leak xed before you drive the vehicle.Notice:Using coolant other than DEX-COOL
®can
cause premature engine, heater core, or radiator
corrosion. In addition, the engine coolant could
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by the vehicle warranty.
Always use DEX-COOL
®(silicate-free) coolant in
the vehicle.
Engine Coolant
The cooling system in the vehicle is lled with
DEX-COOL®engine coolant. This coolant is designed
to remain in the vehicle for ve years or 150,000 miles
(240 000 km), whichever occurs rst.
The following explains the cooling system and how to
check and add coolant when it is low. If there is a
problem with engine overheating, seeEngine
Overheating on page 5-32.
5-27

What to Use
{CAUTION:
Adding only plain water to the cooling system can
be dangerous. Plain water, or some other liquid
such as alcohol, can boil before the proper coolant
mixture will. The vehicle’s coolant warning system
is set for the proper coolant mixture. With plain
water or the wrong mixture, the engine could get
too hot but you would not get the overheat
warning. The engine could catch re and you or
others could be burned. Use a 50/50 mixture of
clean, drinkable water and DEX-COOL
®coolant.Use a 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant. If using this mixture, nothing else
needs to be added. This mixture:
Gives freezing protection down to−34°F (−37°C),
outside temperature.
Gives boiling protection up to 265°F (129°C), engine
temperature.
Protects against rust and corrosion.
Will not damage aluminum parts.
Helps keep the proper engine temperature.
Notice:If an improper coolant mixture is used,
the engine could overheat and be badly damaged.
The repair cost would not be covered by the vehicle
warranty. Too much water in the mixture can freeze
and crack the engine, radiator, heater core, and other
parts.
Notice:If extra inhibitors and/or additives are used
in the vehicle’s cooling system, the vehicle could be
damaged. Use only the proper mixture of the engine
coolant listed in this manual for the cooling system.
SeeRecommended Fluids and Lubricants on
page 6-14for more information.
5-28

Checking Coolant
The vehicle must be on a level surface when checking
the coolant level.
The coolant recovery tank
cap has this symbol on it.
The tank is located in
the engine compartment
toward the front of the
engine on the passenger’s
side of the vehicle.
SeeEngine Compartment Overview on page 5-14for
more information on location.
Check to see if coolant is visible in the coolant recovery
tank. If the coolant inside the coolant recovery tank is
boiling, do not do anything else until it cools down. If
coolant is visible but the coolant level is not at or above
the COLD FILL mark, add a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant at the coolant
recovery tank, but be sure the cooling system is cool
before this is done.When the engine is cold, the coolant level should be at
the COLD FILL (A) line or a little higher. The COLD
FILL line is near the bottom of the tank and sticks out
from the rear of the tank.
When the engine is cold, the coolant level should be at
or above the COLD FILL line. If it is not, you may
have a leak in the cooling system.
5-29

How to Add Coolant to the Cooling
System
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot enough.
Do not spill coolant on a hot engine.
Notice:This vehicle has a specic coolant ll
procedure. Failure to follow this procedure could
cause the engine to overheat and be severely
damaged.
{CAUTION:
An electric engine cooling fan under the hood can
start up even when the engine is not running and
can cause injury. Keep hands, clothing, and tools
away from any underhood electric fan.
{CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They are
under pressure, and if you turn the surge tank
pressure cap — even a little — they can come
out at high speed. Never turn the cap when the
cooling system, including the surge tank pressure
cap, is hot. Wait for the cooling system and surge
tank pressure cap to cool if you ever have to turn
the pressure cap.
5-30

If no coolant is visible in the coolant recovery tank, add
coolant at the pressure cap as follows:
1. Remove the pressure
cap when the cooling
system, including
the pressure cap and
upper radiator hose, is
no longer hot.
Turn the pressure cap slowly counterclockwise.
If you hear a hiss, wait for that to stop. A hiss means
there is still some pressure left to be vented.
2. Then keep turning the pressure cap and remove it.
3. Add the proper DEX-COOL
®coolant mixture to
the coolant ll port, up to the base of the port.
SeeEngine Coolant on page 5-27Engine Coolant
for more information about the proper coolant
mixture.
4. Rinse or wipe any spilled coolant from the engine
and the compartment.5. Then ll the coolant recovery tank to the
COLD FILL (A) line.
6. Put the cap back on the coolant recovery tank, but
leave the pressure cap off.
7. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fan.
5-31

8. By this time, the coolant level inside the radiator
ller port may be lower. If the level is lower, add
more of the proper DEX-COOL
®coolant mixture
through the ll port until the level reaches the base
of the ll port.
9. Then replace the pressure cap. At any time during
this procedure, if coolant begins to ow out of the
ll port, reinstall the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
10. When the engine has cooled, check the coolant in
the coolant recovery tank. The level in the coolant
recovery tank should be at the COLD FILL line
when the engine is cold.
Pressure Cap
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may
occur. Be sure the cap is properly and tightly
secured.
SeeEngine Compartment Overview on page 5-14for
more information on location.
Engine Overheating
The vehicle has several indicators to warn of engine
overheating.
You will nd a coolant temperature warning light and a
coolant temperature gage on your vehicle’s instrument
panel. SeeEngine Coolant Temperature Warning
Light on page 3-36andEngine Coolant Temperature
Gage on page 3-36for more information.
You may decide not to lift the hood when this warning
appears, but instead get service help right away.
SeeRoadside Assistance Program on page 7-7.
If you do decide to lift the hood, make sure the vehicle
is parked on a level surface.
Then check to see if the engine cooling fans are
running. If the engine is overheating, both fans should
be running. If they are not, do not continue to run
the engine and have the vehicle serviced.
Notice:Engine damage from running the engine
without coolant is not covered by the warranty.
Notice:If the engine catches re because of being
driven with no coolant, your vehicle can be badly
damaged. The costly repairs would not be covered
by the vehicle warranty.
5-32