2009 CHEVROLET HHR engine

Vehicle Identication
Vehicle Identication Number (VIN)
This is the legal identier for the vehicle. It appears on
a plate in the front corner of the instrument panel,
on the driver side. It can be seen through the windshield
from outside the vehicle. The VIN also appears on the
Vehicle Certication and Service Parts labels and
the certicates of title and registration.
Engine Identication
The eighth character in the VIN is the engine code. This
code helps identify the vehicle’s engine, specications,
and replacement parts. See “Engine Specications”
underCapacities and Specifications on page 5-114for
the vehicle’s engine code.
Service Parts Identication Label
This label is on the inside of the glove box. It is
very helpful if parts need to be ordered. The label has
the following information:
Vehicle Identication Number (VIN)
Model designation
Paint information
Production options and special equipment
Do not remove this label from the vehicle.
5-107

Fuses and Circuit Breakers
The wiring circuits in the vehicle are protected from
short circuits by a combination of fuses, circuit breakers
and fusible thermal links. This greatly reduces the
chance of damage caused by electrical problems.
Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical
size and rating.
If you ever have a problem on the road and do not have
a spare fuse, you can “borrow” one that has the same
amperage. Just pick some feature of the vehicle that you
can get along without — like the radio or cigarette
lighter — and use its fuse if it is the correct amperage.
Replace it as soon as you can.
There are two fuse blocks in the vehicle: the oor
console fuse block and the engine compartment fuse
block.
There are also one or two fuses located at the back of
the vehicle near the battery.
Floor Console Fuse Block
The oor console fuse block is located on the passenger
side of the oor console behind the forward panel.
The panel has four clips, one in each corner. Pull the
panel to disconnect the four clips, and access the fuses.
Use the fuse puller to remove fuses.
5-109

Fuses Usage
25Engine Control Module,
Transmission Control Module
26 Door Locks
27 Interior Lights
28 Steering Wheel Control Illumination
29 Power Windows
Relays Usage
30 Climate Control System
31 Empty
32 Retained Accessory Power (RAP)
Engine Compartment Fuse Block
The underhood fuse block is located on the driver side
of the engine compartment. Lift the cover to access
the fuse/relay block.
Notice:Spilling liquid on any electrical components
on the vehicle may damage it. Always keep the
covers on any electrical component.
Fuses Usage
1 Electric Power Steering
2 Rear Defogger
3 Empty
4 Body Control Module 3
5 Starting System
6 Body Control Module 2
5-111

Fuses Usage
7Rear Power Plug (Panel Van Only),
Cooling Fan (SS only)
8 Empty
9 Air Conditioning Clutch Diode
10 Liftgate, Sunroof
11 Empty
12 Rear Power Outlet (Panel Van Only)
13 Fuel Pump
20 Rear Wiper
21 Mirror
22 Air Conditioning
23 Heated Seats (Option)
25 Fuse Puller
27 Empty
29 Cigarette Lighter
30 Power Outlet
31 Daytime Running Lamps
32 Empty
33 Emissions
36 Power WindowsFuses Usage
37 Power Seat (Option)
40 Cooling Fan
41 Engine Control Module
42 Cam Phaser (Turbo Only)
43Engine Control Module,
Transmission
44 Antilock Brake System (Option)
45 Injectors, Ignition Module
46 Backup Lamps
47 Heated Seat
49 Windshield Washer Pump
53 Fog Lamps (Option)
56Sensing and Diagnostic
Module (SDM)
57 Antilock Brake System (Option)
58 Windshield Wiper Diode
59 Windshield Wiper
60 Horn
61 Antilock Brake System (Option)
62 Instrument Panel, Ignition
5-112

Capacities and Specications
The following approximate capacities are given in English and metric conversions. Please refer toMaintenance
Replacement Parts on page 6-16for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more
information.
Cooling System
2.0L Engine 9.2 qt 8.7 L
2.2L Engine 7.4 qt 7.0 L
2.4L Engine with Automatic Transmission 8.5 qt 8.0 L
2.4L Engine with Manual Transmission 8.7 qt 8.2 L
Engine Oil with Filter 5.0 qt 4.7 L
Fuel Tank 16.2 gal 61.3 L
5-114

ApplicationCapacities
English Metric
Transmission Fluid
Automatic (Bottom Pan Removal) 7.0 qt 6.6 L
Manual — 2.0L L4 Engine (Drain and Rell) 2.0 qt 1.9 L
Manual — 2.2L L4 or 2.4L L4 Engine (Drain and Rell) 1.7 qt 1.6 L
Wheel Nut Torque 100 lb ft 140Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual.
Engine Specications
Engine VIN Code Transmission Spark Plug Gap
2.0L L4 Engine XAutomatic
Manual0.035 in (0.90 mm)
2.2L L4 Engine BAutomatic
Manual0.040 in (1.01 mm)
2.4L L4 Engine VAutomatic
Manual0.040 in (1.01 mm)
5-115

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using the Maintenance Schedule......................6-2
Scheduled Maintenance...................................6-4
Additional Required Services............................6-7
Maintenance Footnotes...................................6-8Owner Checks and Services............................6-9
At Each Fuel Fill............................................6-9
At Least Once a Month.................................6-10
At Least Once a Year...................................6-11
Recommended Fluids and Lubricants...............6-14
Maintenance Replacement Parts.....................6-16
Engine Drive Belt Routing..............................6-17
Maintenance Record.....................................6-18
Section 6 Maintenance Schedule
6-1

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements the vehicle warranties. See the Warranty
and Owner Assistance booklet or your dealer/retailer for
details.
Maintenance Requirements
Notice:Maintenance intervals, checks, inspections,
replacement parts, and recommended uids and
lubricants as prescribed in this manual are necessary
to keep this vehicle in good working condition.
Any damage caused by failure to follow scheduled
maintenance might not be covered by the vehicle
warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep
the vehicle in good working condition, but also helps
the environment. All recommended maintenance is
important. Improper vehicle maintenance can even affect
the quality of the air we breathe. Improper uid levels or
the wrong tire ination can increase the level of emissions
from the vehicle. To help protect the environment, and to
keep the vehicle in good condition, be sure to maintain
the vehicle properly.
Using the Maintenance Schedule
We want to help keep this vehicle in good working
condition. But we do not know exactly how you will drive
it. You might drive very short distances only a few times
a week. Or you might drive long distances all the time in
very hot, dusty weather. You might use the vehicle in
making deliveries. Or you might drive it to work, to do
errands, or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You might need
more frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep the vehicle in good condition,
see your dealer/retailer.
6-2