2009 CHEVROLET EXPRESS maintenance schedule

If the level is below the
bottom of the filler plug
hole, you may need to
add some lubricant.
When the differential is cold, add enough lubricant
to raise the level to 3/8 inch (10 mm) below the filler
plug hole.
When the differential is at operating temperature
(warm), add enough lubricant to raise the level to
the bottom of the filler plug hole.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. SeeRecommended Fluids
and Lubricants on page 7-12.
Noise Control System
Tampering with Noise Control
System Prohibited
The following information relates to compliance with
federal noise emission standards for vehicles with a
Gross Vehicle Weight Rating (GVWR) of more than
10,000 lbs (4 536 kg). The Maintenance Schedule
provides information on maintaining the noise control
system to minimize degradation of the noise emission
control system during the life of your vehicle. The noise
control system warranty is given in your warranty booklet.
These standards apply only to vehicles sold in the
United States.
Federal law prohibits the following acts or the causing
thereof:
1. The removal or rendering inoperative by any person,
other than for purposes of maintenance, repair or
replacement, of any device or element of design
incorporated into any new vehicle for the purpose
of noise control, prior to its sale or delivery to the
ultimate purchaser or while it is in use; or
2. The use of the vehicle after such device or element
of design has been removed or rendered inoperative
by any person.
6-51

Windshield Wiper Blade
Replacement
Windshield wiper blades should be inspected for wear
and cracking. SeeScheduled Maintenance on page 7-3
for more information on wiper blade inspection.
Replacement blades come in different types and are
removed in different ways. To remove the type with a
release clip, do the following:
1. Lift the wiper arm until it locks into a vertical
position.
2. Press down on the blade assembly pivot locking
tab. Pull down on the blade assembly to release it
from the wiper arm hook.3. The insert has two notches at one end that are
locked by bottom claws of the blade assembly.
At the notched end, pull the insert from the blade
assembly.
4. To install the new wiper insert, slide the notched
end last, into the end with two blade claws. Then
slide the insert all the way through the blade claws
at the opposite end.
5. Make sure that the notches are locked by the
bottom claws. Make sure that all other claws
are properly locked on both sides of the insert slot.
6. Put the blade assembly pivot in the wiper arm hook.
Pull it up until the pivot locking tab locks in the
hook slot.
7. Carefully lower the wiper arm and blade assembly
into the windshield.
6-59

Dual Tire Operation
When the vehicle is new, or whenever a wheel, wheel bolt
or wheel nut is replaced, check the wheel nut torque after
100, 1,000 and 6,000 miles (160, 1 600 and 10 000 km)
of driving. For proper wheel nut tightening information,
see “Removing the Flat Tire and Installing the Spare
Tire” later in this section, underChanging a Flat Tire
on page 6-86. Also see “Wheel Nut Torque” under
Capacities and Specications on page 6-116.
The outer tire on a dual wheel setup generally wears
faster than the inner tire. Your tires will wear more
evenly and last longer if you rotate the tires periodically.
SeeTire Inspection and Rotation on page 6-75. Also
seeScheduled Maintenance on page 7-3.
{WARNING:
If you operate your vehicle with a tire that is badly
underinflated, the tire can overheat. An overheated
tire can lose air suddenly or catch fire. You or
others could be injured. Be sure all tires (including
the spare) are properly inflated.
SeeTires on page 6-60andInation - Tire Pressure on
page 6-68for more information on proper tire inflation.
Tire Pressure Monitor System
The Tire Pressure Monitor System (TPMS) uses radio
and sensor technology to check tire pressure levels.
The TPMS sensors monitor the air pressure in
your vehicle’s tires and transmit tire pressure readings
to a receiver located in the vehicle.
Each tire, including the spare (if provided), should be
checked monthly when cold and inflated to the inflation
pressure recommended by the vehicle manufacturer
on the vehicle placard or tire inflation pressure label.
(If your vehicle has tires of a different size than the
size indicated on the vehicle placard or tire inflation
pressure label, you should determine the proper
tire inflation pressure for those tires.)
As an added safety feature, your vehicle has been
equipped with a tire pressure monitoring system (TPMS)
that illuminates a low tire pressure telltale when one
or more of your tires is significantly under-inflated.
6-70

4. Start with the driver side front tire.
5. Remove the valve cap from the valve cap stem.
Activate the TPMS sensor by increasing or
decreasing the tire’s air pressure for five seconds,
or until a horn chirp sounds. The horn chirp, which
may take up to 30 seconds to sound, confirms that
the sensor identification code has been matched to
this tire and wheel position.
6. Proceed to the passenger side front tire, and repeat
the procedure in Step 5.
7. Proceed to the passenger side rear tire, and repeat
the procedure in Step 5.
8. Proceed to the driver side rear tire, and repeat the
procedure in Step 5. The horn sounds two times to
indicate the sensor identification code has been
matched to the driver side rear tire, and that the
TPMS sensor matching process is no longer active.
The TIRE LEARNING ACTIVE message on the DIC
display screen goes off.
9. Turn the ignition switch to LOCK/OFF.
10. Set all four tires to the recommended air pressure
level as indicated on the Tire and Loading
Information label.
11. Put the valve caps back on the valve stems.Tire Inspection and Rotation
Inspect tires regularly for signs of wear or damage.
Also inspect the spare tire. For more information
on tire inspection, seeWhen It Is Time for
New Tires on page 6-78.
Tires should be rotated every 5,000 to 8,000 miles
(8 000 to 13 000 km). SeeScheduled Maintenance
on page 7-3.
The purpose of a regular tire rotation is to achieve
a uniform wear for all tires on the vehicle. This will
ensure that the vehicle continues to perform most
like it did when the tires were new. The first rotation
is the most important. SeeScheduled Maintenance
on page 7-3.
Any time you notice unusual wear, rotate the tires
as soon as possible and check wheel alignment.
Also check for damaged tires or wheels. SeeWhen
It Is Time for New Tires on page 6-78andWheel
Replacement on page 6-82.
6-75

Maintenance Schedule......................................7-2
Introduction...................................................7-2
Scheduled Maintenance...................................7-3
Owner Checks and Services..........................7-10Recommended Fluids and Lubricants...............7-12
Maintenance Replacement Parts.....................7-14
Engine Drive Belt Routing..............................7-15
Maintenance Record.....................................7-16
Section 7 Maintenance Schedule
7-1

Maintenance Schedule
Introduction
This maintenance section applies to vehicles with a
gasoline engine. For diesel engine vehicles, see
the maintenance schedule section in the DURAMAX
Diesel manual.
Notice:Maintenance intervals, checks, inspections,
recommended uids, and lubricants are necessary
to keep this vehicle in good working condition.
Damage caused by failure to follow scheduled
maintenance might not be covered by the vehicle
warranty.
Proper vehicle maintenance helps to keep the vehicle in
good working condition, improves fuel economy, and
reduces vehicle emissions for better air quality.
Because of all the different ways people use vehicles,
maintenance needs vary. The vehicle might need
more frequent checks and services. Please read the
information under Scheduled Maintenance. To keep the
vehicle in good condition, see your dealer/retailer.The maintenance schedule is for vehicles that:
•carry passengers and cargo within recommended
limits on the Tire and Loading Information label.
SeeLoading the Vehicle on page 5-19.
•are driven on reasonable road surfaces within legal
driving limits.
•use the recommended fuel. SeeGasoline Octane
on page 6-6.
{WARNING:
Performing maintenance work on a vehicle can be
dangerous. In trying to do some jobs, you can be
seriously injured. Do your own maintenance work
only if you have the required know-how and the
proper tools and equipment for the job. If you have
any doubt, see your dealer/retailer to have a
qualified technician do the work. SeeDoing Your
Own Service Work on page 6-4.
7-2

At your General Motors dealer/retailer, you can be
certain that you will receive the highest level of service
available. Your dealer /retailer has specially trained
service technicians, uses genuine GM replacement
parts, as well as, up to date tools and equipment
to ensure fast and accurate diagnostics.
The proper replacement parts, fluids, and lubricants to
use are listed inRecommended Fluids and Lubricants
on page 7-12andMaintenance Replacement Parts
on page 7-14. We recommend the use of genuine parts
from your dealer/retailer.
Rotation of New Tires
To maintain ride, handling, and performance of the
vehicle, it is important that the first rotation service
for new tires be performed when they have 8 000 to
13 000 km (5,000 to 8,000 miles). SeeTire Inspection
and Rotation on page 6-75.
Scheduled Maintenance
When the Change Engine Oil Soon
Message Displays
Change engine oil and filter. SeeEngine Oil on
page 6-15.An Emission Control Service.
When the Change Engine Oil Soon message displays,
service is required for the vehicle as soon as possible,
within the next 1 000 km/600 miles. If driving under the
best conditions, the engine oil life system might not
indicate the need for vehicle service for more than a year.
The engine oil and filter must be changed at least once a
year and the oil life system must be reset. Your dealer/
retailer has trained service technicians who will perform
this work and reset the system. If the engine oil life
system is reset accidentally, service the vehicle within
5 000 km/3,000 miles since the last service. Reset the oil
life system whenever the oil is changed. SeeEngine Oil
Life System on page 6-18.
7-3

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and filter. Reset oil life system.••
Engine coolant level check.••
Windshield washer fluid level check.••
Tire inflation pressures check.••
Tire wear inspection.••
Rotate tires.••
Fluids visual leak check.••
Engine air cleaner filter inspection (vehicles driven in dusty conditions only).••
Brake system inspection.••
Chassis components lubrication.•
Steering and suspension inspection.•
Engine cooling system inspection.•
Windshield wiper blades inspection.•
Body components lubrication.•
Restraint system components check.•
Automatic transmission fluid level check.•
All-wheel drive only: Transfer case fluid level check.•
Engine air cleaner filter inspection (vehicles not driven in dusty conditions).•
Shields inspection.•
7-9