2009 CHEVROLET EXPRESS CARGO VAN window

Seats and Restraint System............................. 1-1
Front Seats
............................................... 1-2
Rear Seats
............................................... 1-6
Safety Belts
.............................................1-10
Child Restraints
.......................................1-30
Airbag System
.........................................1-58
Restraint System Check
............................1-78
Features and Controls..................................... 2-1
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-6
Windows
.................................................2-13
Theft-Deterrent Systems
............................2-16
Starting and Operating Your Vehicle
...........2-19
Mirrors
....................................................2-32
Storage Areas
.........................................2-34
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-4
Climate Controls
......................................3-19
Warning Lights, Gages, and Indicators
........3-23
Driver Information Center (DIC)
..................3-41
Audio System(s)
.......................................3-63
Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and the Vehicle
....... 4-2
Towing
...................................................4-25Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-5
Checking Things Under the Hood
...............5-12
All-Wheel Drive
........................................5-44
Rear Axle
...............................................5-45
Front Axle
...............................................5-46
Noise Control System
...............................5-47
Bulb Replacement
....................................5-48
Windshield Wiper Blade Replacement
.........5-53
Tires
......................................................5-54
Appearance Care
.....................................5-97
Vehicle Identification
...............................5-104
Electrical System
....................................5-105
Capacities and Specifications
...................5-111
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance Information.................... 7-1
Customer Assistance and Information
........... 7-2
Reporting Safety Defects
...........................7-15
Vehicle Data Recording and Privacy
...........7-18
Index................................................................ 1
2009 Chevrolet Express Owner ManualM

The passenger side pin has a black cap with a
white “R” marked on it.
On a four passenger seat, each half of the seat has a
set of pins. The driver side has a set marked “L”, and
the passenger side has a set marked “R”.
If the vehicle has floor mats, the pins will be located
under a flap that has been cut into the mat.3. Pull the pin handle up to disengage the pin from
the retaining clip, then pull the pin out.
4. Repeat this procedure for the other pins.
5. Pull the seat rearward about 2 inches (5 cm) and
then lift the seat from the floor rails.
6. Remove the seat from the vehicle.
7. For the first row rear
seat, stow the safety
belt latch by attaching
the clip on the safety
belt latch to the trim just
inside the side door.
For the remaining rear seats, stow the safety belt
latch plate on the clip at the window trim. Three Passenger Seat Shown
1-7

A booster seat (C-D) is a child restraint designed to
improve the fit of the vehicle’s safety belt system.
A booster seat can also help a child to see out the
window.
Securing an Add-On Child Restraint in
the Vehicle
{CAUTION:
A child can be seriously injured or killed in a crash
if the child restraint is not properly secured in the
vehicle. Secure the child restraint properly in the
vehicle using the vehicle’s safety belt or LATCH
system, following the instructions that came with
that child restraint and the instructions in this
manual.
To help reduce the chance of injury, the child restraint
must be secured in the vehicle. Child restraint systems
must be secured in vehicle seats by lap belts or the
lap belt portion of a lap-shoulder belt, or by the LATCH
system. SeeLower Anchors and Tethers for Children
(LATCH) on page 1-41for more information. A child can
be endangered in a crash if the child restraint is not
properly secured in the vehicle.
1-38

Here are the most important things to know about the
airbag system:
{CAUTION:
You can be severely injured or killed in a crash if
you are not wearing your safety belt — even if you
have airbags. Airbags are designed to work with
safety belts, but do not replace them. Also, airbags
are not designed to deploy in every crash. In some
crashes safety belts are your only restraint. See
When Should an Airbag Inflate? on page 1-63.
Wearing your safety belt during a crash helps
reduce your chance of hitting things inside the
vehicle or being ejected from it. Airbags are
“supplemental restraints” to the safety belts.
Everyone in your vehicle should wear a safety
belt properly — whether or not there is an airbag
for that person.
{CAUTION:
Airbags inflate with great force, faster than the blink
of an eye. Anyone who is up against, or very close
to, any airbag when it inflates can be seriously
injured or killed. Do not sit unnecessarily close to
the airbag, as you would be if you were sitting on
the edge of your seat or leaning forward. Safety
belts help keep you in position before and during a
crash. Always wear your safety belt, even with
airbags. The driver should sit as far back as
possible while still maintaining control of the
vehicle.
Occupants should not lean on or sleep against the
door or side windows in seating positions with
roof-rail airbags.
1-59

If the vehicle has one, the right front passenger airbag
is in the instrument panel on the passenger side.
If the vehicle is a cargo or passenger van with a sliding
door and it has a roof-rail airbag for the driver and
right front passenger position, the roof-rail airbags are in
the ceiling above the side window.Driver Side shown, Passenger Side similar
1-61

If the vehicle has roof-rail airbags for the driver, right
front passenger, passengers behind the driver and right
front passenger, and the third row outboard passengers,
the roof-rail airbags are in the ceiling above the side
windows. On the driver side of the vehicle, there is one
single roof-rail airbag for either vehicles with a hinged
door or a sliding door.For passenger vans with a sliding door, on the passenger
side of the vehicle, you will have a separate roof-rail
airbag for the passenger seated directly behind the right
front passenger and the third row outboard passenger
position.
{CAUTION:
If something is between an occupant and an airbag,
the airbag might not inflate properly or it might force
the object into that person causing severe injury or
even death. The path of an inflating airbag must be
kept clear. Do not put anything between an
occupant and an airbag, and do not attach or put
anything on the steering wheel hub or on or near
any other airbag covering.
Never secure anything to the roof of a vehicle with
roof-rail airbags by routing a rope or tie down
through any door or window opening. If you do, the
path of an inflating roof-rail airbag will be blocked. Driver Side shown, Passenger Side similar
1-62

In addition, the vehicle may have dual-stage frontal
airbags. Dual-stage airbags adjust the restraint
according to crash severity. The vehicle has electronic
frontal sensors, which help the sensing system
distinguish between a moderate frontal impact and a
more severe frontal impact. For moderate frontal
impacts, dual-stage airbags inflate at a level less than
full deployment. For more severe frontal impacts,
full deployment occurs.
The vehicle may or may not have roof-rail airbags.
SeeAirbag System on page 1-58. Roof-rail airbags are
intended to inflate in moderate to severe side crashes.
In addition, these roof-rail airbags are intended to inflate
during a rollover. Roof-rail airbags will inflate if the
crash severity is above the system’s designed threshold
level. The threshold level can vary with specific
vehicle design.
Roof-rail airbags are not intended to inflate in frontal
impacts, near-frontal impacts, or rear impacts. All roof-rail
airbags will deploy when either side of the vehicle is
struck.In any particular crash, no one can say whether an
airbag should have inflated simply because of the
damage to a vehicle or because of what the repair costs
were. For frontal airbags, inflation is determined by what
the vehicle hits, the angle of the impact, and how quickly
the vehicle slows down. For roof-rail airbags, deployment
is determined by the location and severity of the side
impact.
What Makes an Airbag Inate?
In a deployment event, the sensing system sends an
electrical signal triggering a release of gas from the
inflator. Gas from the inflator fills the airbag causing the
bag to break out of the cover and deploy. The inflator, the
airbag, and related hardware are all part of the airbag
module.
Frontal airbag modules are located inside the steering
wheel and instrument panel. For vehicles with roof-rail
airbags, there are airbag modules in the ceiling of the
vehicle, near the side windows for the first, second, and
third rows (if equipped). SeeWhere Are the Airbags? on
page 1-60for more information.
1-64

The parts of the airbag that come into contact with you
may be warm, but not too hot to touch. There may
be some smoke and dust coming from the vents in the
deflated airbags. Airbag inflation does not prevent
the driver from seeing out of the windshield or being
able to steer the vehicle, nor does it prevent people from
leaving the vehicle.
{CAUTION:
When an airbag inflates, there may be dust in the
air. This dust could cause breathing problems for
people with a history of asthma or other breathing
trouble. To avoid this, everyone in the vehicle
should get out as soon as it is safe to do so. If
you have breathing problems but cannot get out of
the vehicle after an airbag inflates, then get fresh
air by opening a window or a door. If you
experience breathing problems following an airbag
deployment, you should seek medical attention.
The vehicle has a feature that may automatically unlock
the doors (if equipped with power door locks), turn
the interior lamps on, and turn the hazard warning
flashers on when the airbags inflate. You can lock thedoors, turn the interior lamps off, and turn the hazard
warning flashers off by using the controls for those
features.
In many crashes severe enough to inflate the airbag,
windshields are broken by vehicle deformation.
Additional windshield breakage may also occur from the
right front passenger airbag.
•Airbags are designed to inflate only once. After an
airbag inflates, you will need some new parts for
the airbag system. If you do not get them, the airbag
system will not be there to help protect you in
another crash. A new system will include airbag
modules and possibly other parts. The service
manual for the vehicle covers the need to replace
other parts.
•The vehicle has a crash sensing and diagnostic
module which records information after a crash.
SeeVehicle Data Recording and Privacy on
page 7-18andEvent Data Recorders on page 7-18.
•Let only qualified technicians work on the airbag
systems. Improper service can mean that an
airbag system will not work properly. See your
dealer/retailer for service.
1-66