2009 CHEVROLET EXPRESS CARGO VAN overheating

Accessory Power Outlet(s)
The accessory power outlets can be used to connect
auxiliary electrical equipment, such as a cellular phone.
The vehicle may have two accessory power outlets
located on the instrument panel.
To use the accessory power outlet lift the cover. The
spring cap cover closes by itself when the outlet is empty.
Certain power accessory plugs may not be compatible
to the accessory power outlet and could result in
blown vehicle or adapter fuses. If you experience
a problem, see your dealer/retailer for additional
information on the accessory power plugs.
Notice:Adding any electrical equipment to the
vehicle can damage it or keep other components
from working as they should. The repairs would
not be covered by the vehicle warranty. Do not use
equipment exceeding maximum amperage rating of
20 amperes. Check with your dealer/retailer before
adding electrical equipment.
When adding electrical equipment, be sure to follow
the proper installation instructions included with the
equipment.
Notice:Improper use of the power outlet can cause
damage not covered by the warranty. Do not hang
any type of accessory or accessory bracket from the
plug because the power outlets are designed for
accessory power plugs only.
Ashtray(s) and Cigarette Lighter
If your vehicle has this feature it is located in the center
console or on the instrument panel. Pull up on the
ashtray door to open it if it is in the console or pull
the door open it if it is on the instrument panel.
Notice:If papers, pins, or other ammable items
are put in the ashtray, hot cigarettes or other
smoking materials could ignite them and possibly
damage the vehicle. Never put ammable items
in the ashtray.
To remove the ashtray, pull it out from the console
or from the slide out door. To reinstall the ashtray,
slide it back to the original position.
To use the cigarette lighter, if the vehicle has one, push
it in all the way, and let go. When it is ready for use,
it will pop back out by itself.
Do not use the lighter to plug in accessory devices.
Use the power outlets provided.
Notice:Holding a cigarette lighter in while it is
heating does not let the lighter back away from
the heating element when it is hot. Damage from
overheating can occur to the lighter or heating
element, or a fuse could be blown. Do not hold
a cigarette lighter in while it is heating.
3-18

StabiliTrak®Indicator Light
For vehicles with the
StabiliTrak®system, this
light comes on or flashes,
according to the description
table for the StabiliTrak
system.
For more information, seeStabiliTrak
®System on
page 4-5.
Three chimes sound if the light turns on and one chime
if the light turns off.
If this light remains on steady, the vehicle needs to be
taken in for service.
Engine Coolant Temperature Gage
This gage shows the engine coolant temperature. It also
provides an indicator of how hard the vehicle is working.
During a majority of the operation, the gage will read
210°F (100°C) or less. If the vehicle is pulling a load or
going up hills, it is normal for the temperature to fluctuate
and approach the 250°F (122°C) mark. If the gage
reaches the 260°F (125°C) mark, it indicates that the
cooling system is working beyond its capacity.
SeeEngine Overheating on page 5-31.
United StatesCanada
3-33

DRIVER DOOR OPEN
This message displays and a chime sounds if the driver
door is not fully closed and the vehicle is in a drive
gear. Stop and turn off the vehicle, check the door
for obstructions, and close the door again. Check
to see if the message still appears on the DIC.
ENGINE HOT A/C
(Air Conditioning) OFF
This message displays when the engine coolant
becomes hotter than the normal operating temperature.
SeeEngine Coolant Temperature Gage on page 3-33.
To avoid added strain on a hot engine, the air
conditioning compressor automatically turns off.
When the coolant temperature returns to normal,
the air conditioning compressor turns back on.
You can continue to drive your vehicle.
If this message continues to appear, have the system
repaired by your dealer/retailer as soon as possible
to avoid damage to the engine.
ENGINE OIL LOW ADD OIL
If your vehicle has an oil level sensor, this message
displays if the oil level in the vehicle is low. Check the
oil level and correct it as necessary. You may need to let
the vehicle cool or warm up and cycle the ignition to
be sure this message clears. SeeEngine Oil on
page 5-15for additional information.
ENGINE OVERHEATED IDLE ENGINE
Notice:If you drive your vehicle while the engine
is overheating, severe engine damage may occur.
If an overheat warning appears on the instrument
panel cluster and/or DIC, stop the vehicle as soon
as possible. SeeEngine Overheating on page 5-31
for more information.
This message displays when the engine coolant
temperature is too hot. Stop and allow the vehicle
to idle until it cools down. SeeEngine Coolant
Temperature Gage on page 3-33.
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ENGINE OVERHEATED STOP ENGINE
Notice:If you drive your vehicle while the engine
is overheating, severe engine damage may occur.
If an overheat warning appears on the instrument
panel cluster and/or DIC, stop the vehicle as soon
as possible. SeeEngine Overheating on page 5-31
for more information.
This message displays and a chime sounds if the
engine cooling system reaches unsafe temperatures for
operation. Stop and turn off the vehicle as soon as it
is safe to do so to avoid severe damage. This message
clears when the engine has cooled to a safe operating
temperature.
ENGINE POWER IS REDUCED
This message displays and a chime sounds when the
cooling system temperature gets too hot and the engine
further enters the engine coolant protection mode.
SeeEngine Overheating on page 5-31for further
information.
This message also displays when the vehicle’s engine
power is reduced. Reduced engine power can affect
the vehicle’s ability to accelerate. If this message is on,
but there is no reduction in performance, proceed toyour destination. The performance may be reduced
the next time the vehicle is driven. The vehicle may be
driven at a reduced speed while this message is on,
but acceleration and speed may be reduced. Anytime
this message stays on, the vehicle should be taken
to your dealer/retailer for service as soon as possible.
FUEL LEVEL LOW
This message displays if the fuel level is low. Refuel as
soon as possible. SeeFuel Gage on page 3-40and
Fuel on page 5-5for more information.
ICE POSSIBLE DRIVE WITH CARE
This message displays when the outside air temperature
is cold enough to create icy road conditions. Adjust
your driving accordingly.
LEFT REAR DOOR OPEN
On some vehicles, this message displays and a chime
sounds if the driver side rear door is not fully closed
and the vehicle is in a drive gear. Stop and turn off the
vehicle, check the door for obstructions, and close
the door again. Check to see if the message still
appears on the DIC.
3-51

STABILITRAK OFF
If your vehicle has StabiliTrak, this message displays
when you turn off StabiliTrak, or when the stability control
has been automatically disabled. To limit wheel spin and
realize the full benefits of the stability enhancement
system, you should normally leave StabiliTrak on.
However, you should turn StabiliTrak off if your vehicle
gets stuck in sand, mud, ice, or snow and you want to
rock your vehicle to attempt to free it, or if you are driving
in extreme off-road conditions and require more wheel
spin. SeeIf Your Vehicle is Stuck in Sand, Mud, Ice, or
Snow on page 4-18. To turn the StabiliTrak system on
or off, seeStabiliTrak
®System on page 4-5.
There are several conditions that can cause this
message to appear.
•One condition is overheating, which could occur if
StabiliTrak activates continuously for an extended
period of time.
•The message also displays if the brake system
warning light is on. SeeBrake System Warning
Light on page 3-31.
•The message could display if the stability system
takes longer than usual to complete its diagnostic
checks due to driving conditions.
•The message displays if an engine or vehicle
related problem has been detected and the vehicle
needs service. See your dealer/retailer.
•The message also displays if the vehicle is shifted
into 4LO.
The message turns off as soon as the conditions that
caused the message to be displayed are no longer
present.
STARTING DISABLED SERVICE
THROTTLE
This message displays if the starting of the engine is
disabled due to the electronic throttle control system.
Have your vehicle serviced by your dealer/retailer
immediately.
This message only appears while the ignition is in
ON/RUN, and will not disappear until the problem is
resolved.
This message cannot be acknowledged.
3-55

TIGHTEN GAS CAP
This message may display and a chime may be heard
along with the check engine light on the instrument
panel cluster if the vehicle’s fuel cap is not tightened
properly. SeeMalfunction Indicator Lamp on page 3-34.
Reinstall the fuel cap fully. SeeFilling the Tank on
page 5-10. The diagnostic system can determine if the
fuel cap has been left off or improperly installed. A loose
or missing fuel cap allows fuel to evaporate into the
atmosphere. A few driving trips with the cap properly
installed should turn this light and message off.
TIRE LEARNING ACTIVE
If your vehicle has the Tire Pressure Monitor
System (TPMS), this message displays when the
system is re-learning the tire positions on your vehicle.
SeeDIC Operation and Displays on page 3-41for more
information. The tire positions must be re-learned after
rotating the tires or after replacing a tire or sensor. See
Tire Inspection and Rotation on page 5-69,Tire Pressure
Monitor System on page 5-64, andInflation - Tire
Pressure on page 5-62for more information.
TRACTION CONTROL OFF
If your vehicle has StabiliTrak, this message displays
when the Traction Control System (TCS) is turned
off. Adjust your driving accordingly. SeeStabiliTrak
®
System on page 4-5for more information.
TRANSMISSION HOT IDLE ENGINE
Notice:If you drive your vehicle while the
transmission uid is overheating and the
transmission temperature warning is displayed
on the instrument panel cluster and/or DIC, you
can damage the transmission. This could lead to
costly repairs that would not be covered by your
warranty. Do not drive your vehicle with overheated
transmission uid or while the transmission
temperature warning is displayed.
This message displays along with a chime if the
transmission fluid in the vehicle gets hot. Driving with
the transmission fluid temperature high can cause
damage to the vehicle. Stop the vehicle and let it idle
to allow the transmission to cool. This message
clears and the chime stops when the fluid temperature
reaches a safe level.
TURN SIGNAL ON
This message displays and a chime sounds if a turn
signal is left on for 3/4 of a mile (1.2 km). Move the turn
signal/multifunction lever to the off position.
3-56

Driving On Grades
Reduce speed and shift to a lower gearbeforestarting
down a long or steep downgrade. If the transmission is
not shifted down, the brakes might have to be used so
much that they would get hot and no longer work well.
The vehicle can tow in D (Drive). Shift the transmission
to a lower gear if the transmission shifts too often
under heavy loads and/or hilly conditions.
When towing at high altitude on steep uphill grades,
consider the following: Engine coolant will boil at a lower
temperature than at normal altitudes. If the engine is
turned off immediately after towing at high altitude on
steep uphill grades, the vehicle may show signs similar to
engine overheating. To avoid this, let the engine run while
parked, preferably on level ground, with the automatic
transmission in P (Park) for a few minutes before turning
the engine off. If the overheat warning comes on, see
Engine Overheating on page 5-31.
Parking on Hills
{CAUTION:
Parking the vehicle on a hill with the trailer attached
can be dangerous. If something goes wrong, the rig
could start to move. People can be injured, and
both the vehicle and the trailer can be damaged.
When possible, always park the rig on a flat
surface.
If parking the rig on a hill:
1. Press the brake pedal, but do not shift into P (Park)
yet for vehicles with an automatic transmission, or
into gear for vehicles with a manual transmission.
Turn the wheels into the curb if facing downhill or into
traffic if facing uphill.
2. Have someone place chocks under the trailer
wheels.
3. When the wheel chocks are in place, release the
brake pedal until the chocks absorb the load.
4. Reapply the brake pedal. Then apply the parking
brake and shift into P (Park) for vehicles with an
automatic transmission or into gear for vehicles with
a manual transmission.
5. Release the brake pedal.
4-39

Service............................................................5-3
Accessories and Modifications..........................5-3
California Proposition 65 Warning.....................5-4
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of the
Vehicle......................................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-6
Gasoline Specifications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-7
Fuel E85 (85% Ethanol)..................................5-8
Fuels in Foreign Countries...............................5-9
Filling the Tank............................................5-10
Filling a Portable Fuel Container.....................5-12
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-15
Engine Oil Life System..................................5-18
Engine Air Cleaner/Filter................................5-20
Automatic Transmission Fluid.........................5-21
Cooling System............................................5-24
Engine Coolant.............................................5-25Radiator Pressure Cap..................................5-31
Engine Overheating.......................................5-31
Engine Fan Noise.........................................5-33
Power Steering Fluid.....................................5-34
Windshield Washer Fluid................................5-35
Brakes........................................................5-36
Battery........................................................5-39
Jump Starting...............................................5-40
All-Wheel Drive..............................................5-44
Rear Axle
.......................................................5-45
Front Axle......................................................5-46
Noise Control System.....................................5-47
Tampering with Noise Control System
Prohibited.................................................5-47
Bulb Replacement..........................................5-48
Halogen Bulbs..............................................5-48
Headlamps..................................................5-48
Front Turn Signal, Sidemarker and
Parking Lamps..........................................5-50
Center High-Mounted Stoplamp (CHMSL).........5-51
Taillamps.....................................................5-51
Replacement Bulbs.......................................5-52
Windshield Wiper Blade Replacement..............5-53
Section 5 Service and Appearance Care
5-1