2009 CHEVROLET EXPRESS CARGO VAN oil filter

Service............................................................5-3
Accessories and Modifications..........................5-3
California Proposition 65 Warning.....................5-4
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of the
Vehicle......................................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-6
Gasoline Specifications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-7
Fuel E85 (85% Ethanol)..................................5-8
Fuels in Foreign Countries...............................5-9
Filling the Tank............................................5-10
Filling a Portable Fuel Container.....................5-12
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-15
Engine Oil Life System..................................5-18
Engine Air Cleaner/Filter................................5-20
Automatic Transmission Fluid.........................5-21
Cooling System............................................5-24
Engine Coolant.............................................5-25Radiator Pressure Cap..................................5-31
Engine Overheating.......................................5-31
Engine Fan Noise.........................................5-33
Power Steering Fluid.....................................5-34
Windshield Washer Fluid................................5-35
Brakes........................................................5-36
Battery........................................................5-39
Jump Starting...............................................5-40
All-Wheel Drive..............................................5-44
Rear Axle
.......................................................5-45
Front Axle......................................................5-46
Noise Control System.....................................5-47
Tampering with Noise Control System
Prohibited.................................................5-47
Bulb Replacement..........................................5-48
Halogen Bulbs..............................................5-48
Headlamps..................................................5-48
Front Turn Signal, Sidemarker and
Parking Lamps..........................................5-50
Center High-Mounted Stoplamp (CHMSL).........5-51
Taillamps.....................................................5-51
Replacement Bulbs.......................................5-52
Windshield Wiper Blade Replacement..............5-53
Section 5 Service and Appearance Care
5-1

A. Battery. SeeBattery on page 5-39.
B. Radiator Pressure Cap. SeeRadiator Pressure Cap
on page 5-31.
C. Coolant Recovery Tank. SeeCooling System on
page 5-24.
D. Automatic Transmission Fluid Dipstick.
See “Checking the Fluid Level” underAutomatic
Transmission Fluid on page 5-21.
E. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-15.
F. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-15.
G. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-20.
H. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-34.
I. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-36.
J. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-35.Engine Oil
For diesel engine vehicles, see “Engine Oil” in the
DURAMAX®Diesel manual.
Checking Engine Oil
It is a good idea to check the engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 5-14
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull out the dipstick and clean it with a paper towel
or cloth, then push it back in all the way. Remove it
again, keeping the tip down, and check the level.
5-15

Engine Air Cleaner/Filter
If your vehicle has the DURAMAX Diesel engine, see
the DURAMAX Diesel manual for more information.
The engine air cleaner/filter is located near the center of
the engine compartment. SeeEngine Compartment
Overview on page 5-14for more information on location.
When to Inspect the Engine Air
Cleaner/Filter
Inspect the air cleaner/filter at the MaintenanceII
intervals and replace it at the first oil change after each
50,000 mile (80 000 km) interval. SeeScheduled
Maintenance on page 6-4for more information. If you are
driving in dusty/dirty conditions, inspect the filter at each
engine oil change.
How to Inspect the Engine Air
Cleaner/Filter
To inspect the air cleaner/filter, remove the filter from
the vehicle and lightly shake the filter to release loose
dust and dirt. If the filter remains caked with dirt, a new
filter is required. Never use compressed air to clean
the filter.
To inspect or replace the engine air cleaner/filter, do the
following:
1. Unhook the retainer clips and remove the cover.
2. Lift the filter out of the engine air cleaner/filter
housing. Care should be taken to dislodge as
little dirt as possible.
5-20

Capacities and Specications
If your vehicle has the DURAMAX Diesel engine, see the DURAMAX Diesel manual for more information.
The following approximate capacities are given in English and metric conversions. SeeRecommended Fluids and
Lubricants on page 6-13for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more
information.
Cooling System
4.3L V6 10.0 qt 9.5 L
4.8L V8, 5.3L V8 12.4 qt 11.8 L
6.0L V8 13.8 qt 13.1 L
Cooling System with Rear Heat
4.3L V6 13.0 qt 12.3 L
4.8L V8, 5.3L V8 15.4 qt 14.6 L
6.0L V8 17.0 qt 16.1 L
Engine Oil with Filter
4.3L V6 4.5 qt 4.3 L
4.8L V8, 5.3L V8, 6.0L V8 6.0 qt 5.7 L
5-111

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and filter. SeeEngine Oil on page 5-15. Reset oil life system.
SeeEngine Oil Life System on page 5-18.An Emission Control Service.••
Lubricate chassis components.See footnote #.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner filter. If necessary, replace filter. SeeEngine Air
Cleaner/Filter on page 5-20.See footnote (l).•
Rotate tires and check inflation pressures and wear. SeeTire Inspection and
Rotation on page 5-69and “Tire Wear Inspection” inAt Least Once a Month on
page 6-11.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer fluid levels and add fluid as needed.••
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Check transmission fluid level and add fluid as needed.•
Inspect shields, vehicles with GVWR above 10,000 lbs (4 536 kg) only.
See footnote (g).•
Inspect throttle system.See footnote (m).•
6-5

Maintenance Replacement Parts
If the vehicle has the DURAMAX Diesel engine, see the DURAMAX Diesel manual for more information.
Replacement parts identified below by name, part number, or specification can be obtained by your dealer/retailer.
Part GM Part Number ACDelco Part Number
Engine Air Cleaner/Filter 15950115 A3097C
Engine Oil Filter
4.3L V6 25010792 PF47
4.8L V8, 5.3L V8, 6.0L V8 89017524 PF48
Spark Plugs
4.3L V6 12607234 41-993
4.8L V8, 5.3L V8, 6.0L V8 12621258 41-110
Wiper Blades — 22 in (56.0 cm) 25949887 —
6-15

Door
60/40 Swing-Out Side Door...........................2-10
Automatic Door Lock..................................... 2-8
Automatic Door Unlock.................................. 2-8
Cargo Door Relocking.................................... 2-7
Delayed Locking........................................... 2-7
Locks.......................................................... 2-6
Power Door Locks......................................... 2-6
Programmable Automatic Door Locks............... 2-7
Rear Door Security Locks............................... 2-8
Rear Doors.................................................2-12
Sliding Side Door.......................................... 2-9
Driver Information Center (DIC).........................3-41
DIC Operation and Displays..........................3-41
DIC Vehicle Customization............................3-57
DIC Warnings and Messages........................3-48
Driving
At Night.....................................................4-12
Before a Long Trip......................................4-14
Defensive..................................................... 4-2
Drunken....................................................... 4-2
Highway Hypnosis.......................................4-14
Hill and Mountain Roads..............................4-15
In Rain and on Wet Roads...........................4-13
Rocking Your Vehicle to Get it Out.................4-19
Winter........................................................4-16
Dual Tire Operation.........................................5-63E
EDR .............................................................7-18
Electrical System
Add-On Equipment.....................................5-105
Engine Compartment Fuse Block.................5-107
Floor Console Fuse Block...........................5-105
Fuses and Circuit Breakers.........................5-105
Headlamp Wiring.......................................5-105
Windshield Wiper Fuses.............................5-105
Electronic Immobilizer
PASS-Key
®III+...........................................2-17
Electronic Immobilizer Operation
PASS-Key
®III+...........................................2-17
Engine
Air Cleaner/Filter.........................................5-20
Check and Service Engine Soon Lamp...........3-34
Coolant......................................................5-25
Coolant Heater............................................2-22
Coolant Temperature Gage...........................3-33
Drive Belt Routing.......................................6-16
Engine Compartment Overview......................5-14
Exhaust.....................................................2-30
Fan Noise..................................................5-33
Oil .............................................................5-15
Oil Life System...........................................5-18
Overheating................................................5-31
Starting......................................................2-20
4

Entry/Exit Lighting...........................................3-16
Event Data Recorders.....................................7-18
Extender, Safety Belt.......................................1-30
Exterior Lamps...............................................3-12
F
Filter
Engine Air Cleaner......................................5-20
Finish Damage.............................................5-103
Fixed Mast Antenna........................................3-84
Flashers, Hazard Warning.................................. 3-6
Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-79
Flat Tire, Changing.........................................5-80
Flat Tire, Storing.............................................5-95
Fluid
Automatic Transmission................................5-21
Power Steering...........................................5-34
Windshield Washer......................................5-35
Front Axle......................................................5-46
Fuel............................................................... 5-5
Additives...................................................... 5-7
California Fuel.............................................. 5-6
E85 (85% Ethanol)........................................ 5-8
Filling a Portable Fuel Container....................5-12Fuel (cont.)
Filling the Tank...........................................5-10
Fuels in Foreign Countries.............................. 5-9
Gage .........................................................3-40
Gasoline Octane........................................... 5-6
Gasoline Specifications.................................. 5-6
Fuses
Engine Compartment Fuse Block.................5-107
Floor Console Fuse Block...........................5-105
Fuses and Circuit Breakers.........................5-105
Windshield Wiper.......................................5-105
G
Gage
Engine Coolant Temperature.........................3-33
Fuel..........................................................3-40
Oil Pressure...............................................3-37
Speedometer..............................................3-25
Voltmeter Gage...........................................3-31
Gasoline
Octane........................................................ 5-6
Specifications............................................... 5-6
Glass, Enhanced Technology............................2-16
GM Mobility Reimbursement Program.................. 7-7
5