2009 CHEVROLET COBALT headlamp

Service............................................................5-3
Accessories and Modications..........................5-3
California Proposition 65 Warning.....................5-4
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-7
Fuels in Foreign Countries...............................5-7
Filling the Tank..............................................5-8
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Oil Life System..................................5-16
Engine Air Cleaner/Filter................................5-18
Automatic Transmission Fluid.........................5-19
Manual Transmission Fluid.............................5-19
Hydraulic Clutch...........................................5-20
Engine Coolant.............................................5-20Coolant Surge Tank Pressure Cap..................5-23
Engine Overheating.......................................5-23
Cooling System............................................5-25
Windshield Washer Fluid................................5-30
Brakes........................................................5-31
Battery........................................................5-34
Jump Starting...............................................5-34
Headlamp Aiming...........................................5-39
Bulb Replacement..........................................5-42
Halogen Bulbs..............................................5-42
Headlamps, Front Turn Signal, Sidemarker,
and Parking Lamps....................................5-42
Center High-Mounted Stoplamp (CHMSL).........5-44
Taillamps and Turn Signal Lamps (Coupe).......5-44
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps (Sedan).............................5-45
Back-Up Lamps (Coupe)................................5-46
License Plate Lamp......................................5-47
Replacement Bulbs.......................................5-47
Windshield Wiper Blade Replacement..............5-48
Tires..............................................................5-49
Tire Sidewall Labeling...................................5-50
Tire Terminology and Denitions.....................5-53
Ination - Tire Pressure.................................5-56
Tire Pressure Monitor System.........................5-57
Section 5 Service and Appearance Care
5-1

Tire Pressure Monitor Operation.....................5-59
Tire Inspection and Rotation...........................5-63
When It Is Time for New Tires.......................5-65
Buying New Tires.........................................5-66
Different Size Tires and Wheels......................5-68
Uniform Tire Quality Grading..........................5-68
Wheel Alignment and Tire Balance..................5-70
Wheel Replacement......................................5-70
Tire Chains..................................................5-72
If a Tire Goes Flat........................................5-73
Changing a Flat Tire.....................................5-74
Removing the Spare Tire and Tools................5-75
Removing the Flat Tire and Installing the
Spare Tire (Sport Model).............................5-80
Removing the Flat Tire and Installing the
Spare Tire (All Models Except Sport)...........5-89
Storing a Flat or Spare Tire and Tools............5-93
Compact Spare Tire......................................5-94
Appearance Care............................................5-95
Interior Cleaning...........................................5-95
Fabric/Carpet...............................................5-96
Leather.......................................................5-97
Instrument Panel, Vinyl, and Other
Plastic Surfaces........................................5-98
Care of Safety Belts......................................5-98
Weatherstrips...............................................5-98Washing Your Vehicle...................................5-99
Cleaning Exterior Lamps/Lenses.....................5-99
Finish Care..................................................5-99
Windshield and Wiper Blades.......................5-100
Aluminum or Chrome-Plated Wheels
and Trim................................................5-101
Tires.........................................................5-101
Sheet Metal Damage...................................5-102
Finish Damage...........................................5-102
Underbody Maintenance...............................5-102
Chemical Paint Spotting...............................5-102
Vehicle Care/Appearance Materials................5-103
Vehicle Identication.....................................5-104
Vehicle Identication Number (VIN)................5-104
Service Parts Identication Label...................5-104
Electrical System..........................................5-105
Add-On Electrical Equipment.........................5-105
Headlamp Wiring........................................5-105
Windshield Wiper Fuses...............................5-105
Power Windows and Other Power Options......5-105
Fuses and Circuit Breakers..........................5-106
Floor Console Fuse Block............................5-106
Engine Compartment Fuse Block...................5-108
Capacities and Specications........................5-112
Section 5 Service and Appearance Care
5-2

To disconnect the jumper cables from both vehicles,
do the following:
1. Disconnect the black negative (−) cable from the
vehicle that had the dead battery.
2. Disconnect the black negative (−) cable from the
vehicle with the good battery.
3. Disconnect the red positive (+) cable from the
vehicle with the good battery.
4. Disconnect the red positive (+) cable from the
other vehicle.
5. Return the positive (+) terminal cover to its
original position.
Headlamp Aiming
The optical headlamp aiming system has been preset
at the factory and should need no further adjustment
However, If the vehicle is damaged in a crash, the
headlamp aim may be affected and adjustment may
be necessary.
If oncoming vehicles ash their high beams at you, this
may also mean the vertical aim needs to be adjusted.It is recommended that the vehicle is taken to your
dealer/retailer for service if the headlamps need to
be re-aimed. It is possible however, to re-aim the
headlamps as described.
The vehicle should:
Be placed so the headlamps are 25 ft. (7.6 m)
from a light colored wall.
Have all four tires on a perfectly level surface
which is level all the way to the wall.
Be placed so it is perpendicular to the wall.
Not have any snow, ice, or mud on it.
Be fully assembled and all other work stopped
while headlamp aiming is being done.
Have a full tank of fuel and one person or
160 lbs (75 kg) on the driver seat.
Have all tires properly inated.
Headlamp aiming is done with the vehicle’s low-beam
headlamps. The high-beam headlamps will be correctly
aimed if the low-beam headlamps are aimed properly.
5-39

To adjust the vertical aim on the headlamps:
1. Open the hood. SeeHood Release on page 5-11
for more information.
2. Locate the aim dot on the lens of the low-beam
headlamp.
3. Record the distance from the ground to the aim
dot on the low-beam headlamp.4. At a wall, measure from the ground upward (A) to
the recorded distance from Step 3 and mark it.
5. Draw or tape a horizontal line (B) on the wall the
width of the vehicle at the height of the mark in
Step 4.
Notice:Do not cover a headlamp to improve beam
cut-off when aiming. Covering a headlamp may
cause excessive heat build-up which may cause
damage to the headlamp.
6. Turn on the low-beam headlamps and place a
piece of cardboard or equivalent in front of the
headlamp not being adjusted. Do not place
it directly on the headlamp. This allows only the
beam of light from the headlamp being adjusted
to be seen on the at surface.
5-40

7. Locate the vertical headlamp aiming screws, which
are under the hood near each headlamp assembly.
The adjustment screw can be turned with a
6 mm socket wrench.
8. Turn the vertical aiming screw until the headlamp
beam is aimed to the horizontal tape line. Turn it
clockwise or counterclockwise to raise or lower the
angle of the beam.9. Make sure that the light from the headlamp is
positioned at the bottom edge of the horizontal tape
line. The lamp on the left (A) shows the correct
headlamp aim. The lamp on the right (B) shows the
incorrect headlamp aim.
10. Repeat Steps 7 through 9 for the opposite headlamp.
5-41

Bulb Replacement
For the proper type of replacement bulbs,
seeReplacement Bulbs on page 5-47.
For any bulb changing procedure not listed in
this section, contact your dealer/retailer.
Halogen Bulbs
{CAUTION:
Halogen bulbs have pressurized gas inside
and can burst if you drop or scratch the bulb.
You or others could be injured. Be sure to
read and follow the instructions on the bulb
package.
Headlamps, Front Turn Signal,
Sidemarker, and Parking Lamps
A. Front Turn Signal/Parking Lamp
B. Sidemarker
C. Headlamp
5-42

To replace one of these bulbs:
1. Open the hood. SeeHood Release on page 5-11
for more information.
2. Remove the two hex bolts from the headlamp
assembly.
3. Remove the two plastic fasteners from the fascia.
4. Pull the front fascia back.
You might need someone else to assist you with
Steps 3 and 4.5. Pull the headlamp assembly up on an angle and
towards the radiator to remove it.
6. Disconnect the bulb base from the wiring harness
by lifting the plastic locking tab.
7. To replace a headlamp bulb, do the following:
7.1. Disconnect the wiring harness from the
bulb socket.
7.2. Remove the black retainer by turning it
counterclockwise.
8. Turn the bulb socket for the headlamp, front turn
signal, or parking lamp counterclockwise. For the
sidemarker bulb, use a tool to assist in turning
the bulb socket.
9. Pull the old bulb out of the socket.
10. Install a new bulb.
11. Reinstall the bulb assembly by reversing Steps 1
through 8.
When reinstalling the headlamp assembly, rst
make sure that the wiring harness is in its original
position. If not, the headlamp assembly will not
t correctly.
Align the two tabs on the bottom of the assembly
that t into two slots in the headlamp assembly
bracket.
5-43

License Plate Lamp
To replace one of these bulbs:
1. Remove the two screws holding each of the license
plate lamps.
2. Turn and pull the license plate lamp toward you
through the opening.
3. Turn the bulb socket counterclockwise and pull the
bulb straight out of the socket.
4. Install the new bulb.
5. Reverse Steps 1 through 3 to reinstall the license
plate lamp.
Replacement Bulbs
Exterior Lamps Bulb Number
Back-Up Lamps 921
Center High-Mounted
Stoplamp (CHMSL)912
Front Parking/Turn
Signal Lamps3157KX
Halogen Headlamps,
High/Low-Beam9007 LL
License Plate Lamp and
Sidemarker194
Stoplamp, Taillamp and
Turn Signal Lamps3057KX
For replacement bulbs not listed here, contact your
dealer/retailer.
5-47