2009 CHERY TIGGO engine oil

Downloaded from www.Manualslib.com manuals search engine Cylinder Head
Removal & Installation
NOTE :
Replacement cylinder head comes complete with valves, seals, springs, retainers, keepers, and camshafts.1. Remove engine timing belt (See Engine Timing Belt Removal & Installation in Section 02 Engine).
2. Remove the cylinder head cover (See Cylinder Head Cover Removal & Installation in Section 02 Engine).
3. Remove the camshafts (See Camshaft Removal & Installation in Section 02 Engine).
4. Remove intake manifold (See Intake Manifold Removal & Installation in Section 02 Engine).
5. Remove exhaust manifold (See Exhaust Manifold Removal & Installation in Section 02 Engine).
6. Remove water pipe and thermostat assembly.
1 - Rocker Arms
2 - Hydraulic Tappets
3 - Valve Keepers
4 - Valve Spring Upper Retainers5 - Valve Springs
6 - Valve Oil Seals
7 - Valve Spring Lower Retainers
8 - Valves
ON-VEHICLE SERVICE
LTSM020167
02–97Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 7. Remove the cylinder head bolts in the ordershown.
8. Remove cylinder head gasket.
9. Installation is in the reverse order of removal.
Installation Notes:
• Ensure cylinder head bolt holes in the block are clean, dry (free of residual oil or coolant), and threads are not
damaged.
• The cylinder head bolts should not be reused. The new bolts should be examined before use. If the bolts are
stretched, the bolts should be replaced.
• Position the new cylinder head gasket on the engine block with the part number facing up. Ensure gasket is
seated over the locating dowels in the block.
• Before installing the bolts, the threads should be lightly coated with engine oil.
ON-VEHICLE SERVICE
BESM020065
02
02–98Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine €Installthecylinderheadboltsintheordershown.
€Torquethecylinderheadboltsinthefollowingthree
stepsequence:
1stStep:Tightentheboltto40±5N·m
2ndStep:Tightentheboltanadditional90±
5°
3rdStep:Tightentheboltanadditional90±
5°
FrontCrankshaftOilSeal
Removal&Installation
NOTE:
Thefollowingspecialtoolsarerequiredtoperformtherepairprocedure:
€CH-20007-FrontCrankshaftSealInstaller
€CH-20008-FrontCrankshaftSealGuide
€CH-20019-CrankshaftBeltPulleyFixture
1.Removetheaccessorydrivebelt(SeeAccessoryDriveBeltRemoval&InstallationinSection02Engine).
2.Removethecrankshaftvibrationdamperbolts(1).
(Tighten:Crankshaftvibrationdamperboltsto25
N·m)
3.Removetheenginetimingbelt(SeeEngineTimingBeltRemoval&InstallationinSection02Engine).
ON-VEHICLESERVICE
LTSM020236
BESM020055
02–99CheryAutomobileCo.,Ltd.

Downloaded from www.Manualslib.com manuals search engine 4. Remove the crankshaft timing belt pulley bolt (2)from the crankshaft.
(Tighten: Crankshaft timing belt pulley bolt to 130
N·m and an additional 65°)
5. Remove the key-way from the crankshaft.
6. Using an appropriate tool, remove the front crank- shaft oil seal (1).
CAUTION:
Be careful not to damage the front cover seal
surface while removing the seal.
7. Installation is in the reverse order of removal.
Installation Notes:
• Lubricate the new front seal with engine oil prior to assembly.
• Use the front crankshaft seal installer CH-20007
(1), to install the new seal.
Rear Crankshaft Oil Seal
Removal & Installation
NOTE :
The following special tools are required to perform the repair procedure:
•CH-20005 - Rear Crankshaft Oil Seal Installer
• CH-20006 - Rear Crankshaft Oil Seal Guide
• CH-20043 - Flywheel Fixture
1. Remove the transaxle assembly (See Transaxle Assembly Removal & Installation in Section 08 Transaxle and Transfer Case).
2. Using special tool CH-20043 (1), hold the flywheel.
ON-VEHICLE SERVICE
LTSM020199
LTSM020216
LTSM080145
02
02–100Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 3. If equipped with manual transaxle, remove clutchpressure plate retaining bolts (1) and remove the
clutch pressure plate.
(Tighten: Clutch pressure plate bolts to 25 N·m)
4. If equipped with manual transaxle, remove the fly- wheel bolts (1) and then remove the flywheel.
(Tighten: Flywheel bolts to 75 N·m)
5. If equipped with automatic transaxle, remove the drive plate retaining bolts (1) and then remove
drive plate.
(Tighten: Drive plate bolts to 75 N·m)
6. Remove the rear oil seal using a suitable tool.
7. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
BESM080046
BESM020058
BESM020031
02–101Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Installation Notes:
•When installing seal, lubricate seal guide with clean
engine oil.
• Position the seal over the rear crankshaft seal
guide.
• Use special tool CH-20005 (2) and CH-20006 (1),
to install the rear crankshaft oil seal.
• Ensure that the lip of the seal is facing toward the
crankcase during installation.
ON-VEHICLE SERVICE
LTSM020217
02
02–102Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 13.Disconnectandremovethefollowingelectricalconnectors:
€Coolanttemperaturesensor
€Camshaftpositionsensor
€Ignitioncoil
€Fourfuelinjectors
€Intakemanifoldairpressuresensor(1.6L)
€Airflowsensor(1.8L)
€Carboncanistersolenoidvalve
€Throttlebodycontrol
€A/Ccompressor
€Oilpressuresensor
€Powersteeringpumppressureswitch
€Generator
14.Removethepipefromthecanistercontrolvalve
(1).
15.Disconnecttheheaterhoses(1)onthevehicle.
16.Removethevacuumlinefromthebrakebooster
(2).
17.Removethedipstick.
18.Ifequippedwithamanualtransaxleremovethe
transaxleshiftcable(1).
19.Removethehydraulicpipefromtheclutchslave
cylinder.
ON-VEHICLESERVICE
LTSM020235
BESM020025
BESM080051
02–107CheryAutomobileCo.,Ltd.

Downloaded from www.Manualslib.com manuals search engine 25. Remove the catalytic converter to exhaust manifoldbolts (1).
26. Raise and support the vehicle.
27. Remove the front axle shaft (See Front Axle Shaft Removal & Installation in Section 09 Driveline & Axle).
28. Drain the engine oil.
29. Lower the vehicle and install engine lift chain hangers.
30. Remove the bolts (1) securing the front engine mount.
(Tighten: Engine front mount bolt to 60 N·m)
31. Remove the bolts (1) securing the rear engine mount.
(Tighten: Engine rear mount bolt to 60 N·m)
ON-VEHICLE SERVICE
LTSM020201
BESM080035 LTSM020207
02–109Chery Automobile Co., Ltd.