2009 CHERY TIGGO engine

Downloaded from www.Manualslib.com manuals search engine 2.CHECK CRANKSHAFT POSITION (CKP) SENSOR ELECTRICAL CONNECTOR
• Disconnect the Injector (1) electrical connector.
• Inspect the electrical connector for damage.
Is the electrical connector OK?
Ye s>>Go to the next step.
No
>>Repair or replace the electrical connector
as necessary.
3.CHECK CRANKSHAFT POSITION (CKP) SENSOR REFERENCE VOLTAGE
• Turn ignition switch on.
• Check CKP sensor supply voltage between sensor
connector E-006, terminal 1 and ground, terminal 2
and ground in the sensor electrical connector.
• 3 V should exist.
Is the check result normal?
Ye s>>Go to step 5.
No
>>Go to the next step.
DIAGNOSIS & TESTING
VISMD030200
LTSMD030048
03
03–173Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4.DETECT MALFUNCTIONING PART
• Check harness for an open or short between CKP sensor and ECM.
Is the check result normal?
Ye s>>Replace the ECM.
NOTE : The Immobilizer control module must be matched to the new ECM (See ECM Removal & Instal-
lation in Section 03 Electronic Engine Controls).
No
>>Repair circuit for open or short in harness or connectors.
5.CHECK CKP SENSOR SIGNAL WAVE PATTERN
• Connect ECM connector.
• Connect CKP sensor connector.
• Check sensor output signal when engine is running.
ENGINE ANALYZER (KES-200) CKP SENSOR SIGNAL
Is the CKP sensor output signal normal?
Ye s>>Go to step 9.
No
>>Go to the next step.
DIAGNOSIS & TESTING
03–174Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 6.CHECK CKP SENSOR
• Check resistance as table shown.
• Remove the sensor.
• Visually check the sensor for chipping.
TERMINAL NO. RESISTANCE (25°C)
1 & 2 Approximately 860
Is the check result normal?
Ye s>>Replace the CKP sensor with a known good CKP sensor.
Monitor the CKP sensor signal on the KES-200 screen.
If the CKP sensor signals were normal, the system is OK.
If the CKP sensor signals were still irregular or missing, go to step 7.
No
>>Replace or clear CKP sensor.
7.CHECK INSTALLED CLEARANCE
• Check the installed clearance (See Crankshaft Position (CKP) Sensor Removal & Installation in Section 08
Transaxle & Transfer Case).
• 0.8 - 1.2 mm should exist.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Reinstall CKP sensor.
8.CHECK GEAR TOOTH
• Visually check for chipping signal plate gear tooth.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Replace the signal plate
DIAGNOSIS & TESTING
03
03–175Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 9.CHECK DTC
• With the X-431 scan tool, read ECM DTCs.
• Refer to DTC Confirmation Procedure.
Is DTC P0321 still present?
Ye s>>Replace the ECM.
NOTE : The Immobilizer control module must be matched to the new ECM (See ECM Removal & Instal-
lation in Section 03 Electronic Engine Controls).
No
>>The system is now operating properly.
Reassemble the vehicle and road test to verify the customers complaint is repaired.
DIAGNOSIS & TESTING
03–176Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine P0324 - Knock Control System Error
DIAGNOSIS & TESTING
LTSMW030047T
03
03–177Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Check reference values between ECM terminals and ground under the following conditions:
ECM TERMINAL NO.ITEMTEST METHOD DATA (AVERAGE DC
VOLTAGE)
19 Knock sensor 1 •
Test Method 1: Knock at
cylinder with rubber
hammer
• Test Method 2: Knock at
sensor slightly Output signal voltage
should exist.
20 Knock sensor 2
On Board Diagnostic Logic
• Self-diagnosis detection logic.
DTC NO. DTC DEFINITION DTC SET CONDITION POSSIBLE CAUSE
P0324 Knock control system
error ECM detected that the
input signal is out of the
acceptable range. •
Knock sensor
• Harness or connectors
• ECM
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn ignition switch on.
• With the scan tool, record and erase stored DTCs in the ECM.
• Run engine for a while then select view DTC.
• If DTC is detected, go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help in Section 03 Electronic
Engine Controls).
NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.
Diagnostic Procedure
1.CHECK GROUND CONNECTIONS
• Turn ignition switch off.
• Loosen and retighten ground screws on the body (See Ground Inspection in Section 03 Electronic Engine Con-
trols).
• Inspect ground connections E-207 and E-208 mounting position (See Vehicle Wiring Harness Layout - Engine
Room Harness (With 1.6L/1.8L Engine) in Section 16 Wiring).
Are the ground connections OK?
Ye s>>Go to the next step.
No
>>Repair or replace ground harness or connections.
DIAGNOSIS & TESTING
03–178Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 2.CHECK KNOCK SENSOR RESISTANCE
• Disconnect knock sensor harness connector.
• Check resistance between knock sensor connector E-017, terminal 1 and terminal 2.
• The resistance should be above 1 M.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Replace knock sensor.
3.CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT
• Disconnect ECM harness connector.
• Check harness continuity between sensor connector E-017, terminal 1 and ECM terminal 19, sensor terminal 2
and ECM terminal 20.
ECM CONNECTOR
TERMINAL KNOCK SENSOR
CONNECTOR TERMINAL
19 1
20 2
• Continuity should exist.
• Check harness for short to ground and short to power.
Is the check result normal?
Ye s>>Go to step 4.
No
>>Repair circuit for an open or short in harness or connectors.
DIAGNOSIS & TESTING
03
03–179Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4.CHECK KNOCK SENSOR SIGNAL
• Check knock sensor (1) output signal as table
shown.
• Set the digital multimeter to the voltage range.
KNOCK SENSOR
TERMINAL NO. TEST METHOD
1&2Test Method 1: Knock at
cylinder with rubber hammer
Test Method 2: Knock at sensor slightly
• Output signal voltage should exist.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Replace knock sensor.
5.CHECK DTC
• With the X-431 scan tool, read ECM DTCs.
• Refer to DTC Confirmation Procedure.
Is DTC P0324 still present?
Ye s>>Replace the ECM.
NOTE : The Immobilizer control module must be matched to the new ECM (See ECM Removal & Instal-
lation in Section 03 Electronic Engine Controls).
No
>>The system is now operating properly.
Reassemble the vehicle and road test to verify the customers complaint is repaired.
DIAGNOSIS & TESTING
BESM030018
03–180Chery Automobile Co., Ltd.