2009 CHERY TIGGO radiator

Downloaded from www.Manualslib.com manuals search engine MIRRORS15-209
Description 15-209
Operation 15-209
Electrical Schematics 15-210
Outside Mirror 15-214
Removal & Installation 15-214
PAINT15-215
Paint Codes 15-215
Paint Codes 15-215
RADIATOR SUPPORT15-216
Radiator Support 15-216
Removal & Installation 15-216
STATIONARY GLASS15-217
Description 15-217
Electrical Schematics 15-218
Front Windshield 15-219
Removal 15-219
Installation 15-219
Rear Window 15-221
Removal 15-221
Installation 15-221
SUNROOF15-224
Description 15-224
Operation 15-225
Electrical Schematics 15-226
DIAGNOSIS & TESTING15-228
Sunroof Memory Relearn 15-228
ON-VEHICLE SERVICE15-229
Sunroof Glass 15-229
Removal & Installation 15-229Sunroof Sun Visor
15-229
Removal & Installation 15-229
Sunroof Motor 15-230
Removal & Installation 15-230
Sunroof Control Module 15-230
Removal & Installation 15-230
WEATHERSTRIP15-231
Front Door Weatherstrip 15-231
Removal & Installation 15-231
Rear Door Weatherstrip 15-232
Removal & Installation 15-232
WIPERS AND WASHERS15-233
Description 15-233
Operation 15-233
Electrical Schematics 15-234
Front Wiper Motor 15-238
Removal & Installation 15-238
Rear Wiper Motor 15-239
Removal & Installation 15-239
Front Wiper Arm 15-240
Removal & Installation 15-240
Rear Wiper Arm 15-240
Removal & Installation 15-240
Front Wiper Link 15-241
Removal & Installation 15-241
Washer Bottle 15-241
Removal & Installation 15-241
Washer Pump 15-241
Removal & Installation 15-241
Wiper Switch 15-242
Removal & Installation 15-242
BODY AND ACCESSORIES - BODY EXTERIOR
15–146Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine NOTE :
Uppercase letters indicate the left side of the body. Lowercase letters indicate the right side of the body (view from
the rear of the vehicle).
S/NCONTROL
DIMENSION (mm) DESCRIPTION
AB=PQ 1485.8 Diagonal distance
of front windshield
CD 733.2Distance of front
windshield at Y0
IJ 1491.6Center distance
between the right
end of upper
cover of the lower
beam of front
windshield and
the installation
hole of front
fender
EH 736.1Center distance
between the
upper cover hole
of the lower beam
of front windshield
and the
installation hole of
front fenderS/N
CONTROL
DIMENSION (mm) DESCRIPTION
FH 270.7 Center distance
between the hole
of front shock
absorber and the
installation hole of
front fender
FG 1126.8Center distance
between the holes
of left/right front
shock absorber
LM 952.8Center distance
between the holes
of left/right engine
suspension
KE 690.5Center distance
between the
upper cover hole
of front windshield
beam and the
installation hole of
radiator
BODY DIMENSIONS
LTSM150001
15–152Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine DOORS
Specification
Torque Specifications
DESCRIPTIONTORQUE (N·m)
Left/Right Front Door Upper Hinge to Body Bolts 36 ± 4
Left/Right Front Door Upper Hinge to Door Bolts 36 ± 4
Left/Right Front Door Lower Hinge to Body Bolts 36 ± 4
Left/Right Front Door Lower Hinge to Door Bolts 36 ± 4
Left/Right Rear Door Upper Hinge to Body Bolts 36 ± 4
Left/Right Rear Door Upper Hinge to Door Bolts 36 ± 4
Left/Right Rear Door Lower Hinge to Body Bolts 36 ± 4
Left/Right Rear Door Lower Hinge to Door Bolts 36 ± 4
Back Door Upper Hinge to Body Bolts 36 ± 4
Back Door Upper Hinge to Door Bolts 50 ± 5
Back Door Lower Hinge to Body Bolts 35 ± 3
Back Door Lower Hinge to Door Bolts 50 ± 5
Left Hood Hinge to Body Bolts 23 ± 2
Left Hood Hinge to Hood Bolts 23 ± 2
Right Hood Hinge to Body Bolts 23 ± 2
Right Hood Hinge to Hood Bolts 23 ± 2
Rear Mounting Bracket of Front Fender to Body Bolts 10 ± 1
Left/Right Front Fender to Body Bolts 10 ± 1
Radiator Support to Body Bolts 10 ± 1
15
15–167Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine GRILLE
Grille
Removal & Installation
1. Open the hood.
2. Remove the radiator grille mounting bolts (1).
3. Remove the radiator grille.
4. Installation is in the reverse order of removal.
LTSM150105
15
15–201Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Hood Release Cable
Removal & Installation
1. Remove the left lower trim of the instrument panel (See Instrument Panel Removal & Installation in Section 15Body & Accessories).
2. Remove the lining of the left fender (See Fender Removal & Installation in Section 15 Body & Accessories).
3. Remove the radiator support (See Radiator Support Removal & Installation in Section 15 Body & Accessories).
4. Loosen the hood release cable.
5. Remove the hood release cable.
6. Installation is in the reverse order of removal.
HOOD
LTSM150108
15
15–203Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine RADIATOR SUPPORT
Radiator Support
Removal & Installation
1. Remove the radiator support lever retaining bolts(1).
2. Remove the radiator support mounting bolts (1).
3. Loosen the hood release cable.
4. Installation is in the reverse order of removal
LTSM060016
LTSM060004
15–216Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine On-Vehicle Service, Interactive Torque Management (ITM)System (4x4) ............................. 9-21
On-Vehicle Service, Manual Temperature Control .....13-15
On-Vehicle Service, Parking Brake ...............12-84
On-Vehicle Service, Power Steering Pump ..........11-34
On-Vehicle Service, Rear Axle ...................9-12
On-Vehicle Service, Rear Suspension .............10-30
On-Vehicle Service, Seat Belt System .............14-52
On-Vehicle Service, Starting System ................5-7
On-Vehicle Service, Steering Column .............11-12
On-Vehicle Service, Steering Gear ...............11-21
On-Vehicle Service, Steering System ..............11-6
On-Vehicle Service, System Controls .............13-24
On-Vehicle Service, System Plumbing .............13-37
On-Vehicle Service, Transfer Case (4x4) ...........8-328
On-Vehicle Service, Wheels and Tires .............10-51
Output Gear For Reverse Gear, 5-Speed Manual Transaxle ......................... 8-296
Output Shaft, 5-Speed Manual Transaxle ...........8-287
Outside Mirror, Body Exterior ..................15-214
Oxygen Sensor, 1.6L & 1.8L Engine Controls .......3-218
Oxygen Sensor, 2.0L Engine Controls .............3-428
Oxygen Sensor, 2.4L Engine Controls .............3-533
P
Paint Codes, Body Exterior ...................15-215
Paint, Body Exterior ........................ 15-215
Parking Brake ............................. 12-79
Parking Brake Cable, Parking Brake ..............12-85
Parking Brake Lever, Parking Brake ..............12-84
Parking Brake Shoes, Parking Brake ..............12-86
Pedal Pad, Body Interior ...................... 15-14
Pistons, 1.6L & 1.8L Engine Mechanical ............2-53
Pistons, 2.0L Engine Mechanical ................2-126
Pistons, 2.4L Engine Mechanical ................2-221
Positive Battery Cable, Starting System .............5-8
Power Brake Booster - LHD, Base Brakes ..........12-14
Power Brake Booster - RHD, Base Brakes ..........12-16
Power Fuse Box, Vehicle Fuse Box Information ......16-38
Power Outlet, Body Interior .................... 15-93
Power Steering Filling and Flushing, Steering System . . . 11-6
Power Steering Fluid Reservoir, Power Steering Pump ........................... 11-36
Power Steering Pressure and Return Lines - 1.6L & 1.8L & 2.0L, Power Steering Pump . . 11-37
Power Steering Pressure and Return Lines - 2.4L, Power Steering Pump ........................... 11-39
Power Steering Pump ....................... 11-31Power Steering Pump - 1.6L & 1.8L & 2.0L,
Power Steering Pump ...................... 11-34
Power Steering Pump - 2.4L, Power Steering Pump . . . 11-35
Power Window Motor, Body Interior .............15-100
Power Window Switch, Body Interior ............15-100
Power Window, Body Interior ..................15-96
Proper Service Practices, Service Information .........1-5
R
Radiator Support, Body Exterior................15-216
Radiator Support, Body Exterior ...................216
Radiator, Cooling System ...................... 6-17
Radio, Body Interior ......................... 15-8
Rear Axle ..................................9-8
Rear Axle Assembly (4x4), Rear Axle ..............9-13
Rear Brake Backing Plate, Base Brakes ............12-23
Rear Brake Caliper, Base Brakes ...........12-19, 12-30
Rear Brake Pads, Base Brakes ..................12-25
Rear Brake Rotor, Base Brakes .................12-22
Rear Coil Spring, Rear Suspension ...............10-33
Rear Combination Lamp Assembly, Body Exterior ....15-190
Rear Crankshaft Oil Seal, 1.6L & 1.8L Engine Mechanical .............................. 2-27
Rear Crankshaft Oil Seal, 2.0L Engine Mechanical ....2-100
Rear Crankshaft Oil Seal, 2.4L Engine Mechanical ....2-179
Rear Door Weatherstrip, Body Exterior ...........15-232
Rear Door, Body Exterior .................... 15-173
Rear Fog Lamp, Body Exterior .................15-193
Rear Hub and Bearing, Rear Axle ................9-12
Rear Intermediate Drive Shaft, Drive Shaft (4x4) ......9-27
Rear Lower Control Arm, Rear Suspension .........10-30
Rear Seat Belt and Pre-Tensioner, Seat Belt System . . . 14-54
Rear Seats, Body Interior .................... 15-107
Rear Shock Absorber, Rear Suspension ...........10-32
Rear Stabilizer Bar Link, Rear Suspension ..........10-32
Rear Suspension ........................... 10-25
Rear Trailing Arm Assembly, Rear Suspension .......10-35
Rear Upper Control Arm, Rear Suspension .........10-31
Rear Wheel Alignment, Alignment ...............10-45
Rear Wheel Speed Sensor, Antilock Brakes .........12-78
Rear Window, Body Exterior ..................15-221
Rear Wiper Arm, Body Exterior ................15-240
Rear Wiper Motor, Body Exterior ...............15-239
Recirculation Door Actuator, System Controls .......13-24
Remote Keyless Entry (RKE) Inoperative, Body Interior ........................... 15-115
Restraints Control Module (RCM), Airbag System .....14-49
INDEX
AI-6