2009 CHERY TIGGO length

Downloaded from www.Manualslib.com manuals search engine •Install the new valve guide from the top of the cylinder head as shown in the illustration.
Intake valve guide length: 45.5 mm
Exhaust valve guide length: 50.5 mm
CAUTION:
The intake and exhaust valves are different
lengths, use care when replacing the valve
guides to install the correct valve guide.
•Install the valve guide to the specified height (1) of
14 mm.
• After installing the valve guide, insert the new valve and check for smooth movement.
Valve Seats
•Before machining the valve seat, check the clear-
ance between the valve guide and the valve stem.
If the clearance is excessive, repair the valve and
valve guide if necessary before machining the valve
seat.
• Repair the width and angle of the valve seat until
the valve seat meets specified values.
• After repairing the valve seat, use valve lapping
compound to lap the valves and seats in pairs.
Valve Seat Replacement
•Cut out a portion of the original valve seat and
remove the valve seat from the cylinder head.
• Select the replacement valve seat according to the
outer diameter of the enlarged valve seat.
REPLACEMENT VALVE SEAT SIZES
Intake valve seat Enlargement size 0.30 mm
34.435 - 34.455 mm
Enlargement size 0.60 mm 34.735 - 34.755 mm
Exhaust valve seat Enlargement size 0.30 mm
31.935 - 31.955 mm
Enlargement size 0.60 mm 32.235 - 32.255 mm
CYLINDER HEAD UNIT REPAIR
LTSM020106
LTSM020103
LTSM020104
02
02–251Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine NOTE :
Before installing the valve seat, heat the cylinder head to the temperature of about 250°, or cool the valve seat in
liquid nitrogen in order to install the valve seat.
•Machine the new valve seat and valve to proper specifications.
Assembly
1. Install the valves into the cylinder head (larger diameter on intake side).
2. Using special tool MD-998774, install the new valve oil seal.
3. Install the valve springs.
4. Install the valve spring retainers.
5. Using valve spring compressor MD-998772 (1),
compress the valve springs.
6. Install the valve keepers.
7. Strike the valve stem lightly with a plastic hammer after installation to verify proper assembly.
Valve Springs
Specifications
Valve Spring Specifications
DESCRIPTION SPECIFICATION LIMIT
Spring Free Length 51.0 mm50.0 mm
Spring Center Line ≤2.0° ≤4.0°
CYLINDER HEAD UNIT REPAIR
LTSM020092
02–252Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 1. Using the special tool MD-998772 (1), compressthe valve springs.
2. Remove the valve keeper, valve spring retainer.
3. Remove the valve springs from the cylinder head.
Inspection
NOTE :
Whenever valves have been removed for inspection, reconditioning or replacement, valve springs should be tested
for correct load.
• Check the valve spring length/height. Discard the springs that do not meet specifications.
• The following specifications apply to both intake
and exhaust valve springs.
VALVE SPRING LENGTH/HEIGHT
DESCRIPTION SPECIFICATION LIMIT
Spring Free Length 51.0 mm50.0 mm
CYLINDER HEAD UNIT REPAIR
LTSM020092
BESM020072
02–254Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Spark Plug Wire 1.6L & 1.8L & 2.0L
Removal & Installation
1. Remove the engine cover.
2. Disconnect the negative battery cable.
3. Remove the hose (1), if necessary.
4. Disconnect the ignition coil electrical connector (2).
5. Twist the spark plug wire (3) from ignition coil andremove the spark plug wire.
6. Twist the spark plug wire (3) from spark plug then pull the spark plug wire straight up.
7. Remove the spark plug wire (1).
8. Installation is in the reverse order of removal.
Cylinder Number 123 4
Part Number A11-3707130HA A11-3707140HA A11-3707150HA A11-3707160HA
Length (mm) 405275165 125
Resistance (K) 6.99 - 12.085.32 - 9.593.92 - 7.48 3.4 - 6.71
ON-VEHICLE SERVICE
BESM020022
BESM030013
03
03–573Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Operation
The fuel delivery system is enabled when it reaches the following conditions:
•Turn the ignition switch ON (engine off), the fuel delivery system is enabled for 3-6 seconds.
• The Engine Control Module (ECM) receives a Crankshaft Position (CKP) sensor signal.
The fuel injectors are a solenoid-operated valve that meter fuel flow to each cylinder. The fuel injectors are opened
and closed constantly during engine operation. The amount of fuel is controlled by the length of time the fuel injector
is held open. The fuel injectors are powered by a 12 V source and are controlled through the ground side of the
circuit by the ECM.
The fuel pump operation is defined in the fuel system control strategy and is controlled by the ECM.
Specifications
Torque Specifications
DESCRIPTION TORQUE (N·m)
Fuel Rail Bracket Bolts 11
Fuel Filter Mounting Bolts 10
EVAP Emissions Assembly
1 - Fuel Filter Assembly
2 - Fuel Delivery and Return Pipes
3 - EVAP Pipe I
4 - Fuel Delivery Pipe III
5 - Fuel Delivery Pipe IV
6 - Air Duct
7 - Fuel Delivery Pipe V
8 - Pipe Clamps9 - EVAP Hose V
10 - Fuel Delivery Hose
11 - Air Duct
12 - Canister Assembly
13 - Canister Bracket Assembly
14 - Bolt
15 - EVAP Hose I
GENERAL INFORMATION
LTSM040010
04–4Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Inspection
1. Place a tin solder sheet (1) (approximate length is10 mm and diameter is 1.6 mm) on the specified
part of the transaxle housing, and then install the
differential outer bearing race.
2. Install the clutch housing, and tighten the bolts to the specified torque.
3. Replace the tin solder sheets with thicker tin solder sheets.
4. With a micrometer, measure the thickness (T) of the flattened tin solder sheet.• Select the thickness of the shim to be installed
according to the following equation.
Thickness of washer: (T + 0.005 mm) - (T +
0.11 mm)
5. Do not clean the release bearing.
6. Clean the sealing surface of all contaminates, remove all old sealant, and clean all bolt holes.
7. Check all parts for damage, replace any damaged parts if necessary.
8. Always align the bearing cap (1) with the shaft opening. Align the bearing collar to the bearing cap
opening (as the two circular rings indicate in the
figure).
MANUAL TRANSAXLE UNIT REPAIR
LTSM080026
LTSM080027
LTSM080131
08–274Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Bleeding Hydraulic Clutch
Operation
1. Verify fluid level in brake master cylinder. Top offwith DOT 4 brake fluid as necessary. Leave cap
off.
2. Raise the vehicle on hoist.
3. Remove the bleed port protective cap and install a suitable size and length of clear hose to monitor and divert fluid into a suitable container.
4. Loosen the bleed port (1).
5. Actuate the clutch pedal until the brake master cylinder fluid drains from the bleed port.
6. Depress the clutch pedal, tighten the bleed port.
7. From driver’s seat, actuate the clutch pedal until the hydraulic clutch system has pressure.
8. Depress the clutch pedal, loosen the bleed port and bleed the brake master cylinder fluid.
9. Repeat steps 6 to 8 several times until there is no air in the hydraulic clutch system.
NOTE :
Do not allow clutch master cylinder to run dry while fluid exits bleed port.
10. Close the hydraulic bleed port, remove the drain hose and replace the dust cap on the bleed port.
11. Top off the brake master cylinder fluid level with DOT 4 brake fluid as necessary.
CAUTION:
During the bleeding process, make sure the brake master cylinder fluid is always full.
CLUTCH ASSEMBLY SERVICE
LTSM080195
LTSM020210
08
08–325Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine GENERAL INFORMATION
Description
This vehicle is equipped with unequal length half shafts, consisting of short left and long right half shafts. The half
shafts consist of a fixed Constant Velocity (CV) joint at the outboard end connected by a solid shaft to a plunging CV
joint on the inboard end. The inner CV joint has a splined end and is attached to the transaxle and is retained with
a snap ring. The outer joint has a splined connection to the wheel hub and is retained with a lock nut.
For further information on the front axle assembly see Front Sub-Frame Assembly Description & Operation in Section
10 Suspension.
Operation
The front axle transmits torque from the transaxle to the wheels. In order to allow vertical and horizontal movement
of the wheels, the axle shafts have plunging CV joints on the inboard ends of the axle shafts.
Specifications
Torque Specifications
DESCRIPTIONTORQUE (N·m)
Front Stabilizer Bar to Stabilizer Bar Link Nuts 40 - 50
Control Arm Knuckle Pin With Knuckle Assembly 110 - 130
Control Arm to Sub-Frame Bolt 170 - 190
Stabilizer Bar Link to Lower Suspension Lever 40 - 50
Front Axle
1 - Front Stabilizer Bar
2 - Right Front Stabilizer Bar Link
3 - Rear Rubber Bushing
4 - Right Control Arm
5 - Sub-Frame Assembly
6 - Longitudinal Beam7 - Front Rubber Bushing
8 - Left Control Arm
9 - Control Arm Knuckle Pin
10 - Left Front Stabilizer Bar Link
11 - Stabilizer Bar
12 - Rubber Support
LTSM090004
09–2Chery Automobile Co., Ltd.