2009 CHERY TIGGO engine

Downloaded from www.Manualslib.com manuals search engine Positive Battery Cable
Removal & Installation
1. Disconnect the negative battery cable.
2. Disconnect the positive battery cable.
3. Remove the battery cable from the B+ terminal of the generator.
4. Remove the battery cable from the B+ terminal of the starter motor.
5. One at a time, trace the battery cable retaining push pins, fasteners and routing clamps until the cables are freefrom the vehicle.
6. Remove the battery cable from the engine compartment.
7. Installation is in the reverse order of removal.
Negative Battery Cable
Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the bolts securing the negative cable to the body ground and the transaxle.
3. One at a time, trace the battery cable retaining push pins, fasteners and routing clamps until the cables are free from the vehicle.
4. Remove the battery cable from the engine compartment.
5. Installation is in the reverse order of removal.
Battery Hold Down
Removal & Installation
1. Remove the retaining nuts (1).
2. Remove the battery hold down.
3. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM050001
05–8Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Battery Tray
Removal & Installation
1. Disconnect the negative battery cable.
2. Disconnect the positive battery cable.
3. Remove the battery hold down.
4. Remove the battery.
5. Remove the three bolts (1) from the battery tray.
6. Lift the battery tray out of the engine compartmentand remove from the vehicle.
7. Installation is in the reverse order of removal.
Starter Motor Assembly
Description
The starter motor is mounted with two bolts to the transaxle housing and is located on the side of the engine. The
starter motor incorporates several features to create a reliable, efficient, compact, lightweight and powerful unit. The
electric motor of the starter features electromagnetic field coils wound around pole shoes, and brushes contact the
motor commutator. The starter motor is serviced only as a unit and cannot be repaired.
Operation
The starter motor is equipped with a planetary gear reduction system. The planetary gear reduction system consists
of a gear that is integral to the output end of the electric motor armature shaft that is in continual engagement with
a larger gear that is splined to the input end of the starter pinion gear shaft. This feature makes it possible to reduce
the dimensions of the starter. At the same time, it allows higher armature rotational speed and delivers increased
torque through the starter pinion gear to the starter ring gear.
Removal & Installation - 1.6L & 1.8L & 2.0L
1. Disconnect the negative battery cable.
2. Disconnect the electrical connector from the starter.
3. Remove the bolts connecting the engine oil dipstick to the cylinder block and intake manifold.
4. Remove the engine oil dipstick.
NOTE :
After removing the engine oil dipstick, you should immediately plug the hole in the cylinder block in order to prevent
any debris from entering the engine. 5. Remove the starter solenoid nut (1) from the starter.
(Tighten: Starter solenoid nut to 10 N·m)
ON-VEHICLE SERVICE
LTSM050002
BESM050004
05
05–9Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 6. Remove the two starter mounting bolts (1) connect-ing the starter and transaxle.
(Tighten: Starter mounting bolts to 30 N·m)
7. Remove the starter from the engine.
8. Installation is in the reverse order of removal.
Removal & Installation - 2.4L
1. Disconnect the negative battery cable.
2. Remove the exhaust manifold (See Exhaust Manifold Removal & Installation in Section 02 Engine).
3. Disconnect the electrical connector from the starter.
4. Remove the starter solenoid nuts from the starter. (Tighten: Starter solenoid nuts to 10 N·m)
5. Remove the two starter mounting bolts (1) connecting the starter and transaxle. (Tighten: Starter mounting bolts to 30 N·m)
6. Remove the starter from the engine.
7. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
VISM050006
LTSM050005
05–10Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine CHARGING SYSTEM
GENERAL INFORMATION05-12
Description 05-12
Operation 05-12
Specifications 05-13
Special Tools 05-13
Electrical Schematics 05-14
DIAGNOSIS & TESTING05-16
Generator Noise 05-16
ON-VEHICLE SERVICE05-17
Generator 05-17
Removal & Installation - 1.6L & 1.8L &
2.0L 05-17
Removal & Installation - 2.4L 05-18
Generator Inspection 05-18
05
05–11Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine GENERAL INFORMATION
Description
The generator is belt-driven by the engine. It is serviced only as a complete assembly. If the generator fails for any
reason, the entire assembly must be replaced. The generator produces DC voltage.
Operation
As the energized rotor begins to rotate within the generator, the spinning magnetic field induces a current into the
windings of the stator coil.
The Y-type stator winding connections deliver the induced AC current to 3 positive and 3 negative diodes for recti-
fication. From the diodes, rectified DC current is delivered to the vehicle’s electrical system through the generator,
battery, and ground terminals. 1.6L & 1.8L & 2.0L
2.4L
LTSM050009T
LTSM050008T
05–12Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Specifications
Torque Specifications
DESCRIPTIONTORQUE (N·m)
Generator Cable Nut 13
Generator Mounting Bolts 30
Generator Adjustment Bracket Bolts 25
Special Tools
Digital Multimeter
Fluke 15B & 17B
GENERAL INFORMATION
05
05–13Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Electrical Schematics
Charging System (Page 1 of 2)
GENERAL INFORMATION
LTSMW050002T
05–14Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Charging System (Page 2 of 2)
GENERAL INFORMATION
LTSMW050004T
05
05–15Chery Automobile Co., Ltd.