2009.5. PEUGEOT 4007 engine
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8
CHECKS
DIESEL ENGINE
T h i s a l l o w s y o u a c c e s s t o c h e c k t h e l e v e l o f t h e v a r i o u s fl u i d s a n d r e p l a c e c e r t a i n c o m p o n e n t s .
1. Coolant reservoir.
2. P o w e r s t e e r i n g fl u i d r e s e r v o i r .
3. Wash-wipe and headlamp wash
reservoir.
4. B r a k e fl u i d r e s e r v o i r .
5. Fuse box.
6. Battery.
7. Dipstick.
8. E n g i n e o i l fi l l e r c a p .
9. A i r fi l t e r .
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CHECKS
CHECKING LEVELS CHECKING LEVELS Brake fluid level To avoid any risk of scalding, unscrew
the cap by two turns to allow the pres-
sure to drop. When the pressure has
dropped, remove the cap and top up
the level.
Oil level The reading will only be correct
if the vehicle is on level ground
and the engine has been off for
more than 15 minutes.
The check is carried out either when
the ignition is switched on using the oil
level indicator on the instrument panel,
or using the dipstick. T h e b r a k e fl u i d l e v e l s h o u l d b e
between the "MAX" and "MIN"
marks.
If it is not, check the brake pad
wear.
Draining the circuit
Refer to the servicing booklet for details
of the interval for this operation.
Coolant level
The coolant level must be
measured when the engine is
cold and should be between
the "LOW" and "FULL" marks.
When the engine is warm, the
temperature of the coolant is regulated
by the fan. This can operate with the igni-
tion off.
O n v e h i c l e s w h i c h a r e fi t t e d w i t h a
p a r t i c l e e m i s s i o n fi l t e r , t h e f a n m a y
operate after the vehicle has been
s w i t c h e d o f f , e v e n i f t h e e n g i n e i s
cold.
In addition, as the cooling system is
pressurised, wait at least one hour after
switching off the engine before carrying
out any work. Wash-wipe and headlamp wash
fluid*
C h e c k t h e fl u i d l e v e l r e g u l a r l y ,
using the gauge.
* According to country.
Draining the engine
Refer to the servicing booklet for details
of the interval for this operation.
In order to maintain the reliability of the
engine and emission control system,
the use of additives in the engine oil is
prohibited.
O i l s p e c i fi c a t i o n
The oil must correspond to your engine
and conform to the manufacturer's recom-
mendations. F l u i d s p e c i fi c a t i o n
T h e b r a k e fl u i d m u s t c o n f o r m t o t h e
manufacturer's recommendations and
f u l fi l t h e D O T 4 s t a n d a r d s .
Draining the circuit
Refer to the servicing booklet for details
of the interval for this operation.
F l u i d s p e c i fi c a t i o n
The coolant must conform to the manu-
facturer's recommendations.
F l u i d s p e c i fi c a t i o n
T h i s fl u i d m u s t c o n f o r m t o t h e m a n u f a c -
turer's recommendations for optimum
cleaning.
Power steering fluid level
C h e c k t h e fl u i d l e v e l w i t h t h e e n g i n e a t
idle.
C h e c k t h a t t h e p o w e r s t e e r i n g fl u i d
level is always between the "MAX" and
"MIN" marks and top up if necessary.
F l u i d s p e c i fi c a t i o n
T h i s fl u i d m u s t c o n f o r m t o t h e m a n u f a c -
turer's recommendations.
Check all of these levels regularly and
top them up if necessary, unless other-
wise indicated.
I f a l e v e l d r o p s s i g n i fi c a n t l y , h a v e t h e
corresponding circuit checked by a
PEUGEOT dealer.
When working under the bonnet, take
care as certain areas of the engine may
be extremely hot (risk of burns).
Page 140 of 230
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CHECKS
Diesel additive level (Diesel
with particle emission filter)
The minimum level of this additive is indi-
cated by lighting of the service warning light,
accompanied by an audible signal and a
message on the multifunction display.
Topping up
It is imperative that this additive is
topped up by a PEUGEOT dealer with-
out delay.
Used products
CHECKS CHECKS
B a t t e r y Check the electrolyte level
regularly. If necessary, top up
the level with distilled water.
Check that the terminals are
clean and correctly tightened,
particularly in summer and winter.
When carrying out work on the battery,
refer to the "Practical information" sec-
tion for details of the precautions to be
taken before disconnecting the battery
and following its reconnection.
Air filter and passenger compartment filter
Refer to the servicing booklet for
details of the replacement inter-
vals for these components.
Depending on the environ-
ment (dusty atmosphere...)
and the use of the vehicle (city driv-
ing...), replace them twice as often if
necessary (refer to the "Engines" para-
graph).
A c l o g g e d p a s s e n g e r c o m p a r t m e n t fi l -
ter may have an adverse effect on the
performance of the air conditioning sys-
tem and generate undesirable odours. Oil filter
R e p l a c e t h e o i l fi l t e r e a c h t i m e
the engine oil is changed.
Refer to the servicing booklet
for details of the replacement
interval for this component.
Particle emission filter (Diesel)
It is imperative that the maintenance of
t h e p a r t i c l e e m i s s i o n fi l t e r i s c a r r i e d o u t
by a PEUGEOT dealer.
Following prolonged operation
of the vehicle at very low speed
or at idle, you may, exception-
ally, notice the emission of water
vapour at the exhaust on accel-
eration. This does not have any
adverse effect on the perform-
ance of the vehicle or on the en-
vironment.
Avoid any prolonged contact of
u s e d o i l o r fl u i d s w i t h t h e s k i n .
M o s t o f t h e s e fl u i d s a r e h a r m f u l t o
health or indeed very corrosive.
D o n o t d i s c a r d u s e d o i l o r fl u i d s
into sewers or onto the ground.
Empty used oil into the contain-
ers provided for this purpose in
the PEUGEOT network. D o n o t d i s c a r d t h e o i l fi l t e r
through public channels, deposit
it in the containers dedicated to
this use in the PEUGEOT net-
work.
Unless otherwise indicated, check
these components in accordance with
the servicing booklet and in relation to
your engine.
Otherwise, have them checked by a
PEUGEOT dealer.
Page 141 of 230
8
CHECKS
Diesel additive level (Diesel
with particle emission filter)
The minimum level of this additive is indi-
cated by lighting of the service warning light,
accompanied by an audible signal and a
message on the multifunction display.
Topping up
It is imperative that this additive is
topped up by a PEUGEOT dealer with-
out delay.
Used products
CHECKS CHECKS
B a t t e r y Check the electrolyte level
regularly. If necessary, top up
the level with distilled water.
Check that the terminals are
clean and correctly tightened,
particularly in summer and winter.
When carrying out work on the battery,
refer to the "Practical information" sec-
tion for details of the precautions to be
taken before disconnecting the battery
and following its reconnection.
Air filter and passenger compartment filter
Refer to the servicing booklet for
details of the replacement inter-
vals for these components.
Depending on the environ-
ment (dusty atmosphere...)
and the use of the vehicle (city driv-
ing...), replace them twice as often if
necessary (refer to the "Engines" para-
graph).
A c l o g g e d p a s s e n g e r c o m p a r t m e n t fi l -
ter may have an adverse effect on the
performance of the air conditioning sys-
tem and generate undesirable odours. Oil filter
R e p l a c e t h e o i l fi l t e r e a c h t i m e
the engine oil is changed.
Refer to the servicing booklet
for details of the replacement
interval for this component.
Particle emission filter (Diesel)
It is imperative that the maintenance of
t h e p a r t i c l e e m i s s i o n fi l t e r i s c a r r i e d o u t
by a PEUGEOT dealer.
Following prolonged operation
of the vehicle at very low speed
or at idle, you may, exception-
ally, notice the emission of water
vapour at the exhaust on accel-
eration. This does not have any
adverse effect on the perform-
ance of the vehicle or on the en-
vironment.
Avoid any prolonged contact of
u s e d o i l o r fl u i d s w i t h t h e s k i n .
M o s t o f t h e s e fl u i d s a r e h a r m f u l t o
health or indeed very corrosive.
D o n o t d i s c a r d u s e d o i l o r fl u i d s
into sewers or onto the ground.
Empty used oil into the contain-
ers provided for this purpose in
the PEUGEOT network. D o n o t d i s c a r d t h e o i l fi l t e r
through public channels, deposit
it in the containers dedicated to
this use in the PEUGEOT net-
work.
Unless otherwise indicated, check
these components in accordance with
the servicing booklet and in relation to
your engine.
Otherwise, have them checked by a
PEUGEOT dealer.
Page 142 of 230
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CHECKS
Manual gearbox Refer to the servicing booklet
for details of gearbox mainte-
nance.
Brake pads Brake wear depends on the
style of driving, particularly in
the case of vehicles used in
town, over short distances. It
may be necessary to have the
condition of the brakes checked, even
between vehicle services.
Unless there is a leak on the circuit, a
d r o p i n t h e b r a k e fl u i d l e v e l i n d i c a t e s
that the brake pads are worn. Brake disc wear status
For any information relat-
ing to checking of the brake
disc wear status, contact a
PEUGEOT dealer.
Handbrake If the handbrake travel is too
long or if you notice a loss
of effectiveness of this sys-
tem, the handbrake must
be adjusted, even between
two services.
This system must be checked by a
PEUGEOT dealer.
Only use products recommended by
PEUGEOT or products of equivalent
q u a l i t y a n d s p e c i fi c a t i o n s . In order to optimise the opera-
tion of units as important as
the braking system, PEUGEOT
s e l e c t s a n d o f f e r s v e r y s p e c i fi c
products.
To avoid damaging the electrical
units, the use of a high pressure
washer in the engine compart-
ment is strictly
prohibited .
Transfer box and rear
differential
Refer to the servicing booklet
for details of the service inter-
val for these components.
Page 155 of 230
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PRACTICAL INFORMATION
CHANGING A FUSE CHANGING Changing a fuse
Before changing a fuse, the cause
o f t h e f a i l u r e m u s t b e i d e n t i fi e d a n d
r e c t i fi e d .
Identify the faulty fuse by checking
t h e c o n d i t i o n o f i t s fi l a m e n t .
Access to the tools
T h e e x t r a c t i o n p l i e r s a r e i n s t a l l e d i n t h e
e n g i n e c o m p a r t m e n t f u s e b o x .
To gain access to them:
Open the bonnet (refer to the "Ac-
cess" section),
Press on the hook A and release
the catch,
Remove the cover completely,
Remove the pliers B . Correct Incorrect
U s e t h e s p e c i a l p l i e r s t o e x t r a c t t h e
fuse from its location.
Always replace the faulty fuse with
a fuse of the same rating.
Check the correspondence between
t h e n u m b e r e t c h e d o n t h e b o x , t h e
rating etched on the top and the ta-
bles below.
The spare fuses are located on
the engine compartment fuse
b o x c o v e r . Your vehicle’s electrical sys-
tem is designed to operate with
standard or optional equipment.
Before installing other electrical
equipment or accessories in your
vehicle, contact a PEUGEOT
dealer.
PEUGEOT will not accept re-
sponsibility for the cost incurred in
repairing your vehicle or for rec-
tifying the malfunctions resulting
from the installation of accesso-
ries not supplied and not recom-
mended by PEUGEOT and not
installed in accordance with its in-
structions, in particular when the
consumption of all of the addition-
a l e q u i p m e n t c o n n e c t e d e x c e e d s
10 milliamperes.
Page 158 of 230
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PRACTICAL INFORMATION
Engine compartment fuses
T h e f u s e b o x i s p l a c e d i n t h e e n g i n e c o m p a r t m e n t n e a r t h e
battery (left-hand side).
Access to the fuses
Open the bonnet (refer to the "Access" section),
Press on the hook A to release the catch,
Remove the cover completely,
Change the fuse (refer to the corresponding paragraph).
W h e n y o u h a v e fi n i s h e d , c l o s e t h e c o v e r c a r e f u l l y t o
g u a r a n t e e t h e s e a l i n g o f t h e f u s e b o x .
Fuse N° Rating Functions
1 15 A Front fog lamps.
2 7 A 2.4 litre 16V engine control unit.
3 20 A C V T a u t o m a t i c g e a r b o x c o n t r o l u n i t ,
C V T a u t o m a t i c g e a r b o x c o n t r o l r e l a y .
4 10 A Horn.
5 7.5 A 2.4 litre 16V alternator.
6 20 A Headlamp wash.
7 10 A Air conditioning.
8 15 A 2.4 litre 16V engine control unit.
9 - Not used.
10 15 A Demisting, wipers.
11 - Not used.
12 - Not used.
13 - Not used.
14 10 A Left-hand main beam headlamp.
15 10 A Right-hand main beam headlamp.
16 20 A L e f t - h a n d d i p p e d h e a d l a m p ( x e n o n ) .
17 20 A R i g h t - h a n d d i p p e d h e a d l a m p ( x e n o n ) .
18 10 A Left-hand dipped headlamp, manual
and automatic headlamp adjustment.
19 10 A Right-hand dipped headlamp.
20 - Not used.
21 10 A Ignition coils.
Page 159 of 230
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PRACTICAL INFORMATION
Spare fuses
The spare fuses are located under the engine compartment
f u s e b o x c o v e r . The cover does not contain spare fuses with an am-
perage of 7.5 A, 25 A or 30 A. If one of the fuses with
these amperages develops a fault, replace it with the
following fuse:
A 7.5 A fuse must be replaced with the 10 A spare
fuse , a 25 A fuse with a 20 A spare fuse and a 30 A
fuse with the audio system fuse (N° 31) .
* T h e m a x i - f u s e s p r o v i d e a d d i t i o n a l p r o t e c t i o n f o r t h e e l e c t
r i c a l s y s t e m s . A l l w o r k o n t h e m a x i - f u s e s m u s t b e c a r r i e d
out by a PEUGEOT dealer.
Fuse N° Rating
Functions
22 20 A E n g i n e c o n t r o l u n i t , w a t e r i n d i e s e l d e t e c t o r , i n j e c t i o n
p u m p ( D i e s e l ) , a i r fl o w s e n s o r , w a t e r
p r e s e n c e s e n s o r s , o x y g e n s e n s o r , c a m s h a f t p o s i t i o n s e n s o r , p u r g e c a n i s t e r s o l e n o i d v a l v e ,
vehicle speed sensor, variable timing (VTC) solenoid valve, EGR so lenoid valve.
23 15 A Petrol pump, fuel gauge.
24 * 30 A Starter.
25 - Not used.
26 * 40 A ABS control unit, ASC control unit.
27* 30 A ABS control unit, ASC control unit.
28 * 30 A Condenser fan.
29 * 40 A Radiator fan.
30 30 A P a s s e n g e r c o m p a r t m e n t f u s e b o x .
31 30 A A u d i o a m p l i fi e r .
32 30 A Diesel engine control unit.
Fuse N° Rating
33 10 A
34 15 A
35 20 A