Page 28 of 84

PRE-OPERATION CHECKS
4-3
4
Throttle gripMake sure that operation is smooth.
Check cable free play.
If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.6-15, 6-25
Control cablesMake sure that operation is smooth.
Lubricate if necessary.6-24
Drive chainCheck chain slack.
Adjust if necessary.
Check chain condition.
Lubricate if necessary.6-22, 6-24
Wheels and tiresCheck for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.6-16, 6-18
Brake and shift pedalsMake sure that operation is smooth.
Lubricate pedal pivoting points if necessary.6-25
Brake and clutch leversMake sure that operation is smooth.
Lubricate lever pivoting points if necessary.6-26
SidestandMake sure that operation is smooth.
Lubricate pivot if necessary.6-26
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.—
Instruments, lights, signals
and switchesCheck operation.
Correct if necessary.—
Sidestand switchCheck operation of ignition circuit cut-off system.
If system is defective, have Yamaha dealer check vehicle.3-10
BatteryCheck fluid level.
Fill with distilled water if necessary.6-29 ITEM CHECKS PAGE
U5D7E0E0.book Page 3 Tuesday, December 18, 2007 10:13 AM
Page 65 of 84
PERIODIC MAINTENANCE AND MINOR REPAIR
6-33
6 a jack either under each side of the
frame in front of the rear wheel or under
each side of the swingarm.
EAU24360
Front wheel
EAUM2420
To remove the front wheel
WARNING
EWA10820
It is advisable to have a Yamaha
dealer service the wheel.
Securely support the motor-
cycle so that there is no dangerof it falling over.
1. Loosen the front wheel axle pinch
bolt, then the wheel axle and the
brake caliper bolts.
2. Lift the front wheel off the ground
according to the procedure on
page 6-32.3. Remove the speed sensor lead
holder by removing the bolt.
4. Remove the brake hose holder by
removing the bolt.
5. Remove the brake caliper by re-
moving the bolts.
1. Front wheel axle pinch bolt
1. Speed sensor cable holder
U5D7E0E0.book Page 33 Tuesday, December 18, 2007 10:13 AM
Page 66 of 84

PERIODIC MAINTENANCE AND MINOR REPAIR
6-34
66. Pull the wheel axle out, remove the
speed sensor by pulling it out, and
then remove the wheel.
CAUTION:
ECA11050
Do not apply the brake after the
brake calipers have been removed,
otherwise the brake pads will beforced shut.
EAUM2430
To install the front wheel
1. Lift the wheel up between the fork
legs.
2. Install the speed sensor at the
wheel hub.NOTE:Make sure that the projections on the
speed sensor rotor are aligned with the
notches in the wheel hub and that the
slot in the speed sensor fits over the re-tainer on the fork leg.
3. Insert the wheel axle.
4. Lower the front wheel so that it is
on the ground.
5. Push down hard on the handlebar
several times to check for proper
fork operation.
6. Install the brake caliper by install-
ing the bolts.
NOTE:Make sure that there is enough space
between the brake pads before install-
ing the brake caliper onto the brakedisc.
7. Install the brake hose holder by in-
stalling the bolt.
8. Install the speed sensor lead hold-
er by installing the bolt.
9. Tighten the wheel axle, front wheel
axle pinch bolt and brake caliper
bolts to the specified torques.
1. Brake hose holder
2. Brake caliper bolt
3. Brake caliper
4. Axle bolt
1. Speedometer gear unit
Tightening torques:
Wheel axle:
59 Nm (5.9 m·kgf, 43 ft·lbf)
Front wheel axle pinch bolt:
14 Nm (1.4 m·kgf, 10 ft·lbf)
Brake caliper bolt:
30 Nm (3.0 m·kgf, 22 ft·lbf)
U5D7E0E0.book Page 34 Tuesday, December 18, 2007 10:13 AM
Page 67 of 84

PERIODIC MAINTENANCE AND MINOR REPAIR
6-35
6
EAU25080
Rear wheel
EAU25311
To remove the rear wheel
WARNING
EWA10820
It is advisable to have a Yamaha
dealer service the wheel.
Securely support the motor-
cycle so that there is no dangerof it falling over.
1. Loosen the axle nut.
2. Lift the rear wheel off the ground
according to the procedure on
page 6-32.3. Remove the axle nut.
4. Loosen the locknut on each side of
the swingarm.
5. Turn the drive chain slack adjust-
ing bolts fully in direction (a) and
push the wheel forward.
6. Remove the drive chain from the
rear sprocket.
NOTE:
If the drive chain is difficult to re-
move, remove the wheel axle first,
and then lift the wheel upward
enough to remove the drive chain
from the rear sprocket.
The drive chain cannot be disas-sembled.7. While supporting the brake caliper
bracket, pull the wheel axle out,
and then remove the wheel.
CAUTION:
ECA11070
Do not apply the brake after the
wheel has been removed together
with the brake disc, otherwise thebrake pads will be forced shut.
EAU39411
To install the rear wheel
1. Install the wheel and the brake cal-
iper bracket by inserting the wheel
axle from the left-hand side.NOTE:
Make sure that the slot in the brake
caliper bracket is fit over the retain-
er on the swingarm.
Make sure that there is enough
space between the brake pads be-fore installing the wheel.
1. Axle nut
2. Drive chain slack adjusting bolt
3. Locknut
4. Brake caliper
U5D7E0E0.book Page 35 Tuesday, December 18, 2007 10:13 AM