Page 8 of 134

EBU17420
TABLE OF CONTENTS
SAFETY INFORMATION .............................. 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND
CONTROL FUNCTIONS ................................ 4-1
Main switch ................................................ 4-1
Indicator lights ............................................ 4-2
Handlebar switches .................................... 4-2
Throttle lever .............................................. 4-3
Speed limiter .............................................. 4-4
Clutch lever ................................................ 4-5
Brake lever ................................................. 4-5
Brake pedal ................................................ 4-5
Parking brake lever .................................... 4-6
Shift pedal .................................................. 4-7
Drive select lever ........................................ 4-7
Fuel tank cap .............................................. 4-8Fuel .............................................................4-8
Fuel cock ....................................................4-9
Starter (choke) ..........................................4-11
Seat ..........................................................4-11
Adjusting the front shock
absorber assemblies ...............................4-12
Adjusting the rear shock
absorber assembly .................................4-14
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ..............................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-4
Drive chain ..................................................5-4
Tires ............................................................5-4
Measuring the tire pressure ........................5-5
Tire wear limit .............................................5-6
Chassis fasteners .......................................5-7
Instruments, lights and switches .................5-7
OPERATION...................................................6-1
Starting a cold engine .................................6-1U5YT64E0.book Page 1 Monday, April 9, 2007 1:03 PM
Page 21 of 134
3-1
3
EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Front shock absorber assembly spring preload adjusting
ring
2. Fuel cock
3. Throttle stop screw
4. Air filter case
5. Battery
6. Owner’s tool kit
7. Oil filter element
8. Shift pedal
1. Spark arrester
2. Fuse
3. Rear shock absorber assembly spring preload adjusting
nut
4. Drive select lever
5. Fuel tank cap
6. Spark plug
7. Engine oil filler cap
8. Brake pedal
9. Rear brake light switch
10.Rear brake fluid reservoir
U5YT64E0.book Page 1 Monday, April 9, 2007 1:03 PM
Page 34 of 134
4-12
4
To install the seat
Insert the projections on the front of the seat into
the seat holders and push down on the seat at the
rear.
NOTE:Make sure that the seat is securely fitted.
EBU18990Adjusting the front shock absorber as-
semblies The spring preload can be adjusted to suit the rid-
er’s weight and the riding conditions.
Adjust the spring preload as follows.
Turn the adjusting ring in direction (a) to increase
the spring preload and thereby harden the suspen-
sion, and in direction (b) to decrease the spring
preload and thereby soften the suspension.
1. Seat lock lever
1. Projection
2. Seat holder
U5YT64E0.book Page 12 Monday, April 9, 2007 1:03 PM
Page 36 of 134

4-14
4
WARNING
EWB00400Always adjust the shock absorber assemblies
on the left and right side to the same setting.
Uneven adjustment can cause poor handling
and loss of stability, which could lead to an ac-cident.EBU19040Adjusting the rear shock absorber as-
sembly The spring preload can be adjusted to suit the rid-
er’s weight and the riding conditions.
Adjust the spring preload as follows.
1. Loosen the locknut.
2. Turn the adjusting nut in direction (a) to in-
crease the spring preload and thereby harden
the suspension, and in direction (b) to de-
crease the spring preload and thereby soften
the suspension.
NOTE:A special wrench can be obtained at a Yamaha
dealer to make this adjustment.The spring preload setting is determined by
measuring distance A, shown in the illustration.
The shorter distance A is, the higher the spring
preload; the longer distance A is, the lower the
spring preload. With each complete turn of the
adjusting nut, distance A is changed by 1.5 mm(0.06 in).1. Locknut
2. Spring preload adjusting nut
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Page 38 of 134
4-16
4
WARNING
EWB00450This shock absorber assembly contains highly
pressurized nitrogen gas. If the shock absorb-
er assembly is damaged, it could explode
causing injury or property damage. Shock ab-
sorber cylinder damage could also result in
poor handling which could cause an accident.Do not tamper with or attempt to open the
cylinder assembly.Do not subject the shock absorber assembly
to an open flame or other high heat.Do not deform or damage the cylinder in any
way.Do not dispose of a damaged or worn out
shock absorber assembly yourself. Take the
shock absorber assembly to a Yamaha deal-er for any service.
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Page 84 of 134

8-6
8
10*Swingarm pivotsCheck operation and for excessive play, and re-
place bearings if necessary.
Lubricate with lithium-soap-based grease.√√√
11*Upper and lower
arm pivotsLubricate with lithium-soap-based grease.√√√
12 Drive chainCheck chain slack and adjust if necessary.
Check rear wheel alignment and correct if necess-
sary.
Clean and lubricate.√√√√√
13*Drive chain rollersCheck for wear and replace if necessary.√√√
14*Chassis fastenersMake sure that all nuts, bolts, and screws are
properly tightened.√√√√√
15*Shock absorber as-
sembliesCheck operation and correct if necessary.
Check for oil leakage and replace if necessary.√√√
16*Rear suspension re-
lay arm and con-
necting arm
pivoting pointsCheck operation and correct if necessary.
Lubricate with lithium-soap-based grease.√√√√
17*Steering shaftLubricate with lithium-soap-based grease.√√√
18*Steering systemCheck operation and repair or replace if damaged.
Check toe-in and adjust if necessary.√√√√√
19 Engine oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√ √√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320U5YT64E0.book Page 6 Monday, April 9, 2007 1:03 PM
Page 123 of 134

9-1
9
EBU25860
CLEANING AND STORAGE
EBU25900Cleaning Frequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.
1. Before cleaning the ATV:
a. Block off the end of the exhaust pipe to
prevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps
are properly installed.
2. If the engine case is excessively greasy, apply
degreaser with a paint brush. Do not apply de-
greaser to the chain, sprockets or wheel ax-
les.
3. Rinse the dirt and degreaser off with a garden
hose. Use only enough pressure to do the job.CAUTION:ECB00710Excessive water pressure may cause water
seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical de-
vices. Many expensive repair bills have result-ed from improper high-pressure detergent
applications such as those available in coin-
operated car washers.
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or bot-
tle brush is handy for hard-to-reach places.
5. Rinse the ATV off immediately with clean wa-
ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Dry the chain and lubricate it to prevent it from
rusting.
7. Clean the seat with a vinyl upholstery cleaner
to keep the cover pliable and glossy.
8. Automotive type wax may be applied to all
painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
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Page 129 of 134
10-4
10
Front suspension:Type:
Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
200 mm (7.9 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
210 mm (8.3 in)Electrical system:Ignition system:
DC. CDI
Charging system:
AC magnetoBattery:Model:
YTZ10S
Voltage, capacity:
12 V, 8.6 AhHeadlight:Bulb type:
Krypton bulbBulb voltage, wattage x quantity:Headlight:
12 V, 30.0/30.0 W × 2Tail/brake light:
12 V, 5.0/21.0 W × 1
Neutral indicator light:
12 V, 1.7 W × 1
Reverse indicator light:
12 V, 1.7 W × 1
Fuse:Fuse:
15.0 A
U5YT64E0.book Page 4 Monday, April 9, 2007 1:03 PM