TABLE OF CONTENTS
SAFETY INFORMATION
...................1-1
DESCRIPTION
...................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments..................2-3
INSTRUMENT AND CONTROL
FUNCTIONS
........................................3-1
Main switch/steering lock .................3-1
Indicator and warning lights .............3-2
Multi-function display .......................3-3
Handlebar switches .........................3-8
Clutch lever ......................................3-9
Shift pedal ......................................3-10
Brake lever ....................................3-10
Brake pedal ...................................3-10
Fuel tank cap .................................3-11
Fuel ................................................3-11
Catalytic converter .........................3-12
Seat ...............................................3-12
Helmet holder ................................3-13
Adjusting the front fork ...................3-13
Front fork bleeding .........................3-15
Adjusting the shock absorber
assembly ....................................3-15
EXUP system ................................3-17
Sidestand .......................................3-18
Ignition circuit cut-off system .........3-18
PRE-OPERATION CHECKS
.............. 4-1
Pre-operation check list ................... 4-2
OPERATION AND IMPORTANT
RIDING POINTS
.................................. 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel
consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR
.................................. 6-1
Owner’s tool kit ................................ 6-1
Periodic maintenance and lubrication
chart ............................................. 6-2
Removing and installing panels ...... 6-6
Checking the spark plug .................. 6-8
Engine oil and oil filter element ....... 6-9
Coolant .......................................... 6-12
Cleaning the air filter element and
check hose ................................. 6-15
Adjusting the engine idling
speed ......................................... 6-17
Checking the throttle cable free
play ............................................ 6-18
Valve clearance ............................. 6-18
Tires .............................................. 6-18
Spoke wheels ................................ 6-20Adjusting the clutch lever free
play ............................................ 6-21
Adjusting the brake lever free
play ............................................ 6-22
Adjusting the rear brake light
switch ......................................... 6-22
Checking the front and rear brake
pads ........................................... 6-23
Checking the brake fluid level ....... 6-23
Changing the brake fluid ............... 6-24
Drive chain slack ........................... 6-25
Cleaning and lubricating the drive
chain .......................................... 6-26
Checking and lubricating the
cables ........................................ 6-27
Checking and lubricating the throttle
grip and cable ............................ 6-27
Checking and lubricating the brake
and shift pedals ......................... 6-27
Checking and lubricating the brake
and clutch levers ........................ 6-28
Checking and lubricating the
sidestand ................................... 6-29
Lubricating the rear suspension .... 6-29
Checking the front fork .................. 6-29
Checking the steering ................... 6-30
Checking the wheel bearings ........ 6-31
Battery ........................................... 6-31
Replacing the fuses ...................... 6-32
Replacing the headlight bulb ........ 6-33
Tail/brake light ............................... 6-35
2-1
1
2
3
4
5
6
7
8
9
DESCRIPTION
EAU10410
Left view
4
5
1
2
3
6
7
8
9
1. Front fork rebound damping force adjusting screw (page 3-13)
2. Fuse box (page 6-32)
3. Coolant reservoir (page 6-12)
4. Shock absorber assembly compression damping force adjusting
screw (page 3-15)
5. Battery (page 6-31)
6. Main fuse (page 6-32)
7. Owner’s tool kit (page 6-1)8. Helmet holder (page 3-13)
9. Front fork compression damping force adjusting screw (page 3-13)
OPERATION AND IMPORTANT RIDING POINTS
5-2
1
2
3
4
5
6
7
8
9
Coolant temperature warning
light
Engine trouble warning light
If a warning light does not go off, see
page 3-2 for the corresponding
warning light circuit check.
2. Shift the transmission into the neu-
tral position.
NOTE:
When the transmission is in the neutral
position, the neutral indicator light
should be on, otherwise have a
Yamaha dealer check the electrical cir-
cuit.
3. Start the engine by pushing the
start switch.
NOTE:
If the engine fails to start, release the
start switch, wait a few seconds, and
then try again. Each starting attempt
should be as short as possible to pre-
serve the battery. Do not crank the en-
gine more than 10 seconds on any one
attempt.
CAUTION:
ECA11130
For maximum engine life, always
warm the engine up before starting
off. Never accelerate hard when the
engine is cold!
EAU16671
Shifting
Shifting gears lets you control the
amount of engine power available for
starting off, accelerating, climbing hills,
etc.
The gear positions are shown in the il-
lustration.
NOTE:
To shift the transmission into the neu-
tral position, press the shift pedal down
repeatedly until it reaches the end of its
travel, and then slightly raise it.
CAUTION:
ECA10260
Even with the transmission in
1. Shift pedal
2. Neutral position
1
1 2 3 4 5N26
PERIODIC MAINTENANCE AND MINOR REPAIR
6-31
2
3
4
5
67
8
9
EAU23290
Checking the wheel bearings
The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
EAU23390
Battery
The battery is located behind panel D.
(See page 6-6.)
This model is equipped with a
sealed-type (MF) battery, which does
not require any maintenance. There is
no need to check the electrolyte or to
add distilled water.
To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the
battery tends to discharge more quicklyif the vehicle is equipped with optional
electrical accessories.
WARNING
EWA10760
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
EXTERNAL: Flush with plenty
of water.
INTERNAL: Drink large quan-
tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15
minutes and seek prompt
medical attention.
Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.
KEEP THIS AND ALL BATTER-
1. Negative battery terminal
2. Positive battery terminal
3. Battery
3
2
1
PERIODIC MAINTENANCE AND MINOR REPAIR
6-32
1
2
3
4
5
6
7
8
9IES OUT OF THE REACH OF
CHILDREN.
To store the battery
1. If the model will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
2. If the battery will be stored for more
than two months, check it at least
once a month and fully charge it if
necessary.
3. Fully charge the battery before in-
stallation.
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.
CAUTION:
ECA10630
Always keep the battery
charged. Storing a discharged
battery can cause permanent
battery damage.
To charge a sealed-type (MF)
battery, a special (constant-volt-
age) battery charger is required.
Using a conventional battery
charger will damage the battery.If you do not have access to a
sealed-type (MF) battery charg-
er, have a Yamaha dealer
charge your battery.
EAU23541
Replacing the fuses
The main fuse is located behind panel
D. (See page 6-6.)
The fuse box, which contains the fuses
for the individual circuits, is located be-
hind panel C. (See page 6-6.)
1. Main fuse
2. Spare main fuse
21
PERIODIC MAINTENANCE AND MINOR REPAIR
6-41
2
3
4
5
67
8
9
EAU42130
Troubleshooting charts
Starting problems or poor engine performance
WARNING
EWA10840
Keep away open flames and do not smoke while checking or working on the fuel system.
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the battery.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections,
and charge the battery if necessary.
DryWet
Operate the electric starter.
MOTORCYCLE CARE AND STORAGE
7-4
1
2
3
4
5
6
7
8
9
fuel from deteriorating.
3. Perform the following steps to pro-
tect the cylinder, piston rings, etc.
from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
WARNING
EWA10950
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turning
the engine over.
4. Lubricate all control cables and thepivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place
[less than 0 °C (30 °F) or more
than 30 °C (90 °F)]. For more in-
formation on storing the battery,
see page 6-31.
NOTE:
Make any necessary repairs before
storing the motorcycle.
SPECIFICATIONS
8-3
2
3
4
5
6
7
89 Battery:
Model:
YTZ7S
Voltage, capacity:
12 V, 6.0 Ah
Headlight:
Bulb type:
Halogen bulb
Bulb voltage, wattage
×
quantity:
Headlight:
12 V, 60 W/55.0 W
Tail/brake light:
LED
Front turn signal light:
12 V, 10.0 W
×
2
Rear turn signal light:
12 V, 10.0 W
×
2
Auxiliary light:
12 V, 5.0 W
×
1
License plate light:
12 V, 5.0 W
Meter lighting:
EL (Electroluminescent)
Neutral indicator light:
LED
High beam indicator light:
LED
Turn signal indicator light:
LED
Fuel level warning light:
LED
Coolant temperature warning light:
LEDEngine trouble warning light:
LED
Fuses:
Main fuse:
30.0 A
Headlight fuse:
15.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
7.5 A
Radiator fan fuse:
7.5 A
Fuel injection system fuse:
7.5 A
Backup fuse:
7.5 A