2008 YAMAHA TTR110 fuel filter

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
Safe riding ......................................1-1
Location of important labels ............1-4
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch .....................................3-1
Handlebar switches ........................3-1
Shift pedal .......................................3-2
Brake lever .....................................3-2
Brake pedal ....................................3-2
Fuel tank cap ..................................3-3
Fuel .................................................3-3
Fuel tank breather hose ..................3-4
Fuel cock ........................................3-5
Starter (choke) lever .......................3-6
Kickstarter .......................................3-6
Seat ................................................3-6
Sidestand ........................................3-7
Starting circuit cut-off system .........3-7
PRE-OPERATION CHECKS..............4-1
Pre-operation check list ..................4-2OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting and warming up a cold
engine ......................................... 5-1
Starting a warm engine .................. 5-2
Shifting ........................................... 5-2
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
PERIODIC MAINTENANCE ........... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for
the emission control system ....... 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing panels ..... 6-6
Checking the spark plug ................. 6-7
Engine oil ....................................... 6-8
Cleaning the air filter element ...... 6-10
Cleaning the spark arrester .......... 6-12
Adjusting the carburetor ............... 6-13
Adjusting the engine idling
speed ........................................ 6-13
Checking the throttle cable free
play ........................................... 6-14
Valve clearance ............................ 6-14
Tires ............................................. 6-15
Spoke wheels ............................... 6-16Accessories and replacement
parts ......................................... 6-16
Adjusting the clutch free play ....... 6-17
Adjusting the brake lever free
play ........................................... 6-17
Adjusting the brake pedal free
play ........................................... 6-18
Checking the shift pedal .............. 6-19
Checking the front and rear brake
shoes ........................................ 6-19
Drive chain slack .......................... 6-20
Cleaning and lubricating the
drive chain ................................ 6-21
Checking and lubricating the
cables ....................................... 6-22
Checking and lubricating the
throttle grip and cable ............... 6-22
Checking and lubricating the
brake lever ................................ 6-23
Checking and lubricating the
brake pedal ............................... 6-23
Checking and lubricating the
sidestand .................................. 6-23
Lubricating the swingarm
pivots ........................................ 6-24
Checking the front fork ................. 6-24
Checking the steering .................. 6-25
Checking the wheel bearings ....... 6-25
Battery ......................................... 6-26
Replacing the fuse ....................... 6-27
Supporting the motorcycle ........... 6-28U5B680E0.book Page 1 Tuesday, July 17, 2007 9:11 AM

DESCRIPTION
2-2
2
EAU10420
Right view
12 3 4
857
6
1. Spark arrester (page 6-12)
2. Seat (page 3-6)
3. Fuel tank (page 3-3)
4. Air filter element (page 6-10)
5. Spark plug cap (page 6-7)
6. Engine oil filler cap (page 6-8)
7. Brake pedal (page 3-2)
8. Kickstarter (page 3-6)U5B680E0.book Page 2 Tuesday, July 17, 2007 9:11 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-5
3
EAU13561
Fuel cock The fuel cock supplies fuel from the
tank to the carburetor while filtering it al-
so.
The fuel cock has three positions:
OFF
With the lever in this position, fuel will
not flow. Always return the lever to this
position when the engine is not running.ON
With the lever in this position, fuel flows
to the carburetor. Normal riding is done
with the lever in this position.
RESThis indicates reserve. If you run out of
fuel while riding, move the lever to this
position. Fill the tank at the first oppor-
tunity. Be sure to set the lever back to
“ON” after refueling!1. Arrow mark positioned over “OFF”
1. Arrow mark positioned over “ON”
1. Arrow mark positioned over “RES”
U5B680E0.book Page 5 Tuesday, July 17, 2007 9:11 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
EAU39943
Periodic maintenance chart for the emission control system NOTE:

From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi) or 6 months.


Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
No. ITEM CHECKS AND MAINTENANCE JOBSINITIAL ODOMETER READINGS
1000 km
(600 mi) or
1 month or
30 hours3000 km
(1800 mi) or
6 months or
90 hours5000 km
(3000 mi) or
12 months or
150 hours
1*Fuel lineCheck fuel hoses for cracks or damage.
Replace if necessary.√√
2 Spark plugCheck condition.
Adjust gap and clean.√√
3*Valve clearanceCheck and adjust valve clearance when engine is cold.√
4*Air filter elementClean with solvent.
Replace if necessary.√√
5*Crankcase breather sys-
temCheck ventilation hose for cracks or damage and drain
any deposits.
Replace if necessary.√√√
6*CarburetorCheck engine idling speed and starter operation.
Adjust if necessary.√√√
7 Exhaust systemCheck for leakage.
Tighten if necessary.
Replace gasket(s) if necessary.√√
8 Engine oilChange (warm engine before draining).√√√
U5B680E0.book Page 3 Tuesday, July 17, 2007 9:11 AM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:
1565 mm (61.6 in)
Overall width:
680 mm (26.8 in)
Overall height:
923 mm (36.3 in)
Seat height:
670 mm (26.4 in)
Wheelbase:
1080 mm (42.5 in)
Ground clearance:
180 mm (7.09 in)
Minimum turning radius:
1660 mm (65.4 in)Weight:With oil and fuel:
72.0 kg (159 lb)Engine:Engine type:
Air cooled 4-stroke, SOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
110.0 cm³
Bore × stroke:
51.0 × 54.0 mm (2.01 × 2.13 in)
Compression ratio:
9.30 :1
Starting system:
Electric starter and kickstarter
Lubrication system:
Wet sump
Engine oil:Type:
TT-R110E SAE10W-30, SAE10W-40,
SAE15W-40, SAE20W-40 or SAE20W-50
TT-R110EX SAE10W-30, SAE10W-40,
SAE15W-40, SAE20W-40 or SAE20W-50
(AUS)
TT-R110EX YAMALUBE 4, SAE10W-30 or
SAE20W-40 (CAN)Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Periodic oil change:
0.80 L (0.85 US qt) (0.70 Imp.qt)
Air filter:Air filter element:
Wet elementFuel:Recommended fuel:
TT-R110E Regular unleaded gasoline only
TT-R110EX Regular unleaded gasoline
only (CAN)
TT-R110EX Unleaded gasoline only (AUS)
Fuel tank capacity:
3.8 L (1.00 US gal) (0.84 Imp.gal)
Fuel reserve amount:
0.5 L (0.13 US gal) (0.11 Imp.gal)Carburetor:Manufacturer:
MIKUNI
Type × quantity:
VM16 x 1Spark plug (s):Manufacturer/model:
NGK/CR6HSA
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:
Wet, multiple-disc and centrifugal
automatic
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
10˚30˚50˚70˚90˚110˚
0˚
130
˚F
YAMALUBE 4 (10W-30)
or SAE 10W-30
YAMALUBE 4 (20W-40)
or SAE 20W-40
–10
˚0˚10˚20˚30˚40˚
–20˚
50 ˚C
U5B680E0.book Page 1 Tuesday, July 17, 2007 9:11 AM

INDEX
AAccessories and replacement parts ..... 6-16
Air filter element, cleaning .................... 6-10BBattery .................................................. 6-26
Brake lever ............................................. 3-2
Brake lever, checking and lubricating ... 6-23
Brake lever free play, adjusting ............ 6-17
Brake pedal ............................................ 3-2
Brake pedal, checking and
lubricating ........................................... 6-23
Brake pedal free play, adjusting ........... 6-18
Brake shoes, checking ......................... 6-19CCables, checking and lubricating .......... 6-22
Carburetor, adjusting ............................ 6-13
Care ........................................................ 7-1
Clutch free play, adjusting .................... 6-17DDrive chain, cleaning and lubricating .... 6-21
Drive chain slack .................................. 6-20EEngine break-in ...................................... 5-3
Engine idling speed .............................. 6-13
Engine oil ................................................ 6-8
Engine, starting a warm .......................... 5-2
Engine stop switch.................................. 3-1FFront fork, checking .............................. 6-24
Fuel......................................................... 3-3
Fuel cock ................................................ 3-5
Fuel tank breather hose.......................... 3-4
Fuel tank cap .......................................... 3-3
Fuse, replacing ..................................... 6-27
HHandlebar switches ................................. 3-1IIdentification numbers ............................. 9-1KKey identification number ........................ 9-1
Kickstarter ............................................... 3-6LLabels, location of ...................................1-4MMain switch ............................................. 3-1
Maintenance and lubrication, periodic..... 6-4
Maintenance, emission control system ... 6-3
Maintenance, periodic ............................. 6-1
Matte color, caution .................................7-1
Model label .............................................. 9-2PPanels, removing and installing .............. 6-6
Parking ....................................................5-4
Part locations .......................................... 2-1
Pre-operation check list........................... 4-2SSafety information ...................................1-1
Seat ......................................................... 3-6
Shifting ....................................................5-2
Shift pedal ............................................... 3-2
Shift pedal, checking ............................. 6-19
Sidestand ................................................ 3-7
Sidestand, checking and lubricating...... 6-23
Spark arrester, cleaning ........................ 6-12
Spark plug, checking ...............................6-7
Specifications .......................................... 8-1
Starter (choke) lever................................ 3-6Starting and warming up a cold
engine ................................................... 5-1
Starting circuit cut-off system.................. 3-7
Start switch ............................................. 3-1
Steering, checking ................................ 6-25
Storage ................................................... 7-3
Supporting the motorcycle .................... 6-28
Swingarm pivots, lubricating ................. 6-24
TThrottle cable free play, checking ......... 6-14
Throttle grip and cable, checking and
lubricating ........................................... 6-22
Tires ...................................................... 6-15
Tool kit .................................................... 6-2
Troubleshooting .................................... 6-31
Troubleshooting chart ........................... 6-32VValve clearance .................................... 6-14
Vehicle identification number .................. 9-1WWheel bearings, checking..................... 6-25
Wheel (front) ......................................... 6-28
Wheel (rear) .......................................... 6-30
Wheels .................................................. 6-16
U5B680E0.book Page 1 Tuesday, July 17, 2007 9:11 AM