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PERIODIC MAINTENANCE AND MINOR REPAIR
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EAU1770A
Periodic maintenance and lubrication chart
NOTE:
The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
1*
Fuel line
Check fuel hoses for cracks or
damage.
√√√√√
2*
Spark plugs
Check condition.
Clean and regap.
√√
Replace.
√√
3*
Valves
Check valve clearance.
Adjust.Every 40000 km (24000 mi)
4
Air filter element
Replace.
√√
5*
V-belt case air filter
elements
Clean.
√√
Replace.
√√
6*
Front brake
Check operation, fluid level
and vehicle for fluid leakage.
√√√√√√
Replace brake pads. Whenever worn to the limit
7*
Rear brake
Check operation, fluid level
and vehicle for fluid leakage.
√√√√√√
Replace brake pads. Whenever worn to the limit
8
Rear brake lock
Check operation.
Adjust.
√√√√√√
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PERIODIC MAINTENANCE AND MINOR REPAIR
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*
Fuel injection
Adjust engine idling speed and
synchronization.
√√√√√√
22
Engine oil
Change. (See page 3-6.)
√
When the oil change indicator flashes
Check oil level and vehicle for
oil leakage.Every 5000 km (3000 mi)
√
23
Engine oil filter car-
tridge
Replace.
√√√
24
*
Cooling system
Check coolant level and vehi-
cle for coolant leakage.
√√√√√
Change. Every 3 years
25
Chain drive oil
Check vehicle for oil leakage.
Change.
√√√√
26
*
V-belt
Replace. When the V-belt replacement indicator flashes [every 20000 km (12000 mi)]
27
*
Front and rear brake
switches
Check operation.
√√√√√√
28
Moving parts and
cables
Lubricate.
√√√√√
29
*
Throttle grip hous-
ing and cable
Check operation and free play.
Adjust the throttle cable free
play if necessary.
Lubricate the throttle grip
housing and cable.
√√√√√
30
*
Lights, signals and
switches
Check operation.
Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
Page 88 of 96
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SPECIFICATIONS
EAU2633N
Dimensions:
Overall length:
2195 mm (86.4 in)
Overall width:
775 mm (30.5 in)
Overall height:
1445 mm (56.9 in)
Seat height:
800 mm (31.5 in)
Wheelbase:
1580 mm (62.2 in)
Ground clearance:
125 mm (4.92 in)
Minimum turning radius:
2800 mm (110.2 in)
Weight:
With oil and fuel:
225.0 kg (496 lb)
Engine:
Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Forward-inclined parallel 2-cylinder
Displacement:
499.0 cm
3
Bore
×
stroke:
66.0
×
73.0 mm (2.60
×
2.87 in)
Compression ratio:
11.00 :1
Starting system:
Electric starterLubrication system:
Dry sump
Engine oil:
Type:
SAE 10W-30 or SAE 10W-40
Recommended engine oil grade:
API service SG type or higher, JASO stan-
dard MA
Engine oil quantity:
Without oil filter cartridge replacement:
2.80 L (2.96 US qt) (2.46 Imp.qt)
With oil filter cartridge replacement:
2.90 L (3.07 US qt) (2.55 Imp.qt)
Chain drive oil:
Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity:
0.70 L (0.74 US qt) (0.62 Imp.qt)
Cooling system:
Coolant reservoir capacity (up to the maxi-
mum level mark):
0.25 L (0.26 US qt) (0.22 Imp.qt)
Radiator capacity (including all routes):
1.48 L (1.56 US qt) (1.30 Imp.qt)
Air filter:
Air filter element:
Oil-coated paper element
Fuel:
Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
15.0 L (3.96 US gal) (3.30 Imp.gal)Fuel reserve amount:
3.0 L (0.79 US gal) (0.66 Imp.gal)
Fuel injection:
Throttle body:
Manufacturer:
MIKUNI
Type/quantity:
ACW31-10/1
Spark plug (s):
Manufacturer/model:
NGK/CR7E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)
Clutch:
Clutch type:
Wet, multiple-disc automatic
Transmission:
Primary reduction system:
Spur gear/helical gear
Primary reduction ratio:
52/32
×
36/22 (2.659)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
41/25
×
40/29 (2.262)
Transmission type:
V-belt automatic
Operation:
Centrifugal automatic type
Chassis:
Frame type:
Diamond