2008 YAMAHA RHINO 700 engine oil

EVU00050
1 -CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION ........................................ 3-1
INSTRUMENT AND CONTROL
FUNCTIONS ............................................ 4-1
Main switch........................................... 4-1
Indicator and warning lights.................. 4-3
Multi-function meter unit ..................... 4-13
Switches ............................................. 4-25
Accelerator pedal ............................... 4-29
Brake pedal ........................................ 4-31
Parking brake lever ............................ 4-31
Drive select lever ................................ 4-33
Fuel tank cap ...................................... 4-33
Doors .................................................. 4-35
Seats .................................................. 4-37
Seat belts ........................................... 4-39
Glove compartment ............................ 4-39
Cup holders ........................................ 4-41
Cargo bed........................................... 4-43
1234
Adjusting the front shock absorber
assemblies ....................................... 4-47
Adjusting the rear shock absorber
assemblies ....................................... 4-61
Trailer hitch bracket and receiver....... 4-73
Auxiliary DC jack ................................ 4-73
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ................... 5-1
Front and rear brakes .......................... 5-7
Fuel .................................................... 5-11
Engine oil ........................................... 5-19
Coolant............................................... 5-21
Final gear oil ...................................... 5-23
Differential gear oil ............................. 5-23
Accelerator pedal ............................... 5-25
Seat belts ........................................... 5-25
Steering.............................................. 5-27
Fittings and fasteners......................... 5-27
Lights ................................................. 5-27
Switches............................................. 5-29
Control cables .................................... 5-29
Tires ................................................... 5-29
5
EE.book Page 1 Wednesday, November 7, 2007 2:40 PM

General maintenance and lubrication
chart ................................................... 8-8
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-25
Final gear oil ....................................... 8-39
Differential gear oil ............................. 8-47
Coolant ............................................... 8-53
Axle boots........................................... 8-57
Spark plug inspection ......................... 8-59
Cleaning the air filter element............. 8-65
Drive select lever box check hose ...... 8-77
V-belt cooling duct check hose........... 8-77
V-belt case drain plug......................... 8-79
Cleaning the spark arrester ................ 8-81
Valve clearance .................................. 8-83
Brakes ................................................ 8-85
Checking the front and rear brake
pads ................................................. 8-87
Checking the parking brake pads ....... 8-89
Checking the brake fluid level ............ 8-91
Brake fluid replacement...................... 8-95
Checking the brake pedal................... 8-95
Parking brake lever free play
adjustment........................................ 8-97
Brake light switch adjustment ........... 8-101
Cable inspection and lubrication ...... 8-103Brake pedal and accelerator pedal
lubrication ...................................... 8-105
Rear knuckle upper and lower pivot
lubrication ...................................... 8-107
Steering shaft lubrication ................. 8-111
Wheel removal ................................. 8-111
Tire replacement .............................. 8-113
Wheel installation ............................. 8-115
Battery.............................................. 8-119
Battery maintenance ........................ 8-123
Jump-starting ................................... 8-125
Fuse replacement ............................ 8-131
Replacing a headlight bulb............... 8-137
Headlight beam adjustment ............. 8-143
Tail/brake light bulb replacement ..... 8-145
Troubleshooting ............................... 8-151
Troubleshooting charts .................... 8-153
CLEANING AND STORAGE ................... 9-1
A. Cleaning .......................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS................................. 10-1
CONSUMER INFORMATION ............... 11-1
Identification number records............. 11-1
91011
EE.book Page 3 Wednesday, November 7, 2007 2:40 PM

3-1
EVU00080
1 -DESCRIPTION
1. Headlights
2. Front shock absorber assembly
3. Brake fluid reservoir
4. Air filter element
5. V-belt case
6. Driver seat
7. Driver seat belt
8. Cargo bed
9. Tail/brake lights
10. Rear shock absorber assembly
11. Cargo bed release levers
12. Spark plug
13. Door
CBA 089
14. Spark arrester
15. Passenger seat belt
16. Passenger seat
17. Passenger handhold
18. Engine oil dipstick
19. Battery
20. Fuses
21. Coolant reservoir
22. Radiator cap
23. Oil filter cartridge
24. Fuel tank cap
H G F EIJKL
AC M N D
EE.book Page 1 Wednesday, November 7, 2007 2:40 PM

5-1
EVU01200
1 -FOR YOUR SAFETY – PRE-OPERATION CHECKS
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always fol-
low the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM ROUTINE PAGE
BrakesCheck operation, free play, fluid level, and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-7–5-9, 8-85–8-87,
8-91–8-95, 8-101
Parking brakeCheck for proper operation, condition, and free play. 8-89, 8-97–8-99
FuelCheck fuel level.
Fill with fuel if necessary.5-11–5-17
Engine oilCheck oil level.
Fill with oil to proper level if necessary.5-19, 8-25–8-37
Coolant reservoirCheck coolant level.
Fill with coolant if necessary.5-21, 8-53–8-55
Final gear oil/
Differential gear oilCheck for leakage. 5-23, 8-39–8-51
Accelerator pedalCheck for proper accelerator pedal operation. 5-25
Seat beltsCheck for proper operation and belt wear. 5-25
EE.book Page 1 Wednesday, November 7, 2007 2:40 PM

5-19 1.“CD” specification 2.“ENERGY CONSERVING II”
1. Classification “CD”2.“ENERGY CONSERVING II”
1. Especificación “CD”2.“ENERGY CONSERVING II”
1
2
EVU00410
Engine oil
Make sure the engine oil is at the specified level.
Add oil as necessary. (See pages 8-25–8-37.)NOTICE

In order to prevent clutch slippage (since
the engine oil also lubricates the clutch), do
not mix any chemical additives with oil. Do
not use oils with a diesel specification of
“CD” or oils of a higher quality than speci-
fied. In addition, do not use oils labeled
“ENERGY CONSERVING II” or higher.


Make sure that no foreign material enters
the crankcase.
Recommended engine oil type and
quantity:
See page 10-3.
EE.book Page 19 Wednesday, November 7, 2007 2:40 PM

8-8
EVU01650
General maintenance and lubrication chart
ITEM ROUTINEWhichever
comes firstINITIAL EVERY
month136612
km
(mi)320
(200)1,200
(750)2,400
(1,500)2,400
(1,500)4,800
(3,000)
hours 20 75 150 150 300
Cooling systemCheck coolant leakage.
Repair if necessary.
Replace coolant every 24 months.
Air filter elementClean.
Replace if necessary.Every 20–40 hours
(More often in wet or dusty areas.)
Engine oilReplace (warm engine before draining).Engine oil filter cartridgeReplace.Final gear oil
Check oil level/oil leakage.
Replace.Differential gear oil
Front brake*Check operation/brake pad wear/fluid leakage/see page 8-9.
Correct if necessary. Replace pads if worn to the limit.Rear brake*Check operation/brake pad wear/fluid leakage/see page 8-9.
Correct if necessary. Replace pads if worn to the limit.Parking brake*Check operation and free play/brake pad wear.
Correct if necessary. Replace pads if worn to the limit.Accelerator pedal*Check operation and free play.V-belt*Check operation.
Check for wear, cracks, or damage.Wheels*Check balance/damage/runout.
Repair if necessary.Wheel bearings*Check bearing assemblies for looseness/damage.
Replace if damaged.Front and rear
suspension*Check operation and for leakage.
Correct if necessary.Steering system*Check operation and for looseness/Replace if damaged.
Check toe-in/Adjust if necessary.Rear upper and lower
knuckle pivots*Lubricate with lithium-soap-based grease.
EE.book Page 8 Wednesday, November 7, 2007 2:40 PM

8-9
Recommended brake fluid: DOT 4
Brake fluid replacement:

Replace the brake fluid when disassembling the master cylinder or caliper.


Check the brake fluid level regularly and add fluid as required.


Replace the oil seals on the inner parts of the master cylinder and caliper every two years.


Replace the brake hoses every four years, or if cracked or damaged.
Drive shaft universal joint*Lubricate with lithium-soap-based grease.Engine mount*Check for cracks or damage.
Check bolt tightness.Front and rear axle boots*Check operation.
Replace if damaged.Stabilizer bushings*Check for cracks or damage.Fittings and fasteners*Check all chassis fittings and fasteners.
Correct if necessary.
ITEM ROUTINEWhichever
comes firstINITIAL EVERY
month136612
km
(mi)320
(200)1,200
(750)2,400
(1,500)2,400
(1,500)4,800
(3,000)
hours 20 75 150 150 300
EE.book Page 9 Wednesday, November 7, 2007 2:40 PM

8-25 1. Dipstick
1. Jauge
1. Varilla de medición
1
5B410012
Engine oil and oil filter cartridge
Check engine oil level before each operation. In
addition, change the oil and the oil filter cartridge at
the intervals specified in the periodic maintenance
and lubrication chart.
To check the engine oil level
1. Park the vehicle on a level surface.
2. Remove the console. (See pages 8-21–8-23
for console removal and installation proce-
dures.)
3. Check the engine oil level on a cold engine. If
the engine was started before checking the
oil level, be sure to warm up the engine suffi-
ciently, and then wait at least ten minutes un-
til the oil settles for an accurate reading.
4. Remove the dipstick, and then wipe it off with
a clean rag.
EE.book Page 25 Wednesday, November 7, 2007 2:40 PM