2008 YAMAHA RHINO 700 Spark plug

General maintenance and lubrication
chart ................................................... 8-8
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-25
Final gear oil ....................................... 8-39
Differential gear oil ............................. 8-47
Coolant ............................................... 8-53
Axle boots........................................... 8-57
Spark plug inspection ......................... 8-59
Cleaning the air filter element............. 8-65
Drive select lever box check hose ...... 8-77
V-belt cooling duct check hose........... 8-77
V-belt case drain plug......................... 8-79
Cleaning the spark arrester ................ 8-81
Valve clearance .................................. 8-83
Brakes ................................................ 8-85
Checking the front and rear brake
pads ................................................. 8-87
Checking the parking brake pads ....... 8-89
Checking the brake fluid level ............ 8-91
Brake fluid replacement...................... 8-95
Checking the brake pedal................... 8-95
Parking brake lever free play
adjustment........................................ 8-97
Brake light switch adjustment ........... 8-101
Cable inspection and lubrication ...... 8-103Brake pedal and accelerator pedal
lubrication ...................................... 8-105
Rear knuckle upper and lower pivot
lubrication ...................................... 8-107
Steering shaft lubrication ................. 8-111
Wheel removal ................................. 8-111
Tire replacement .............................. 8-113
Wheel installation ............................. 8-115
Battery.............................................. 8-119
Battery maintenance ........................ 8-123
Jump-starting ................................... 8-125
Fuse replacement ............................ 8-131
Replacing a headlight bulb............... 8-137
Headlight beam adjustment ............. 8-143
Tail/brake light bulb replacement ..... 8-145
Troubleshooting ............................... 8-151
Troubleshooting charts .................... 8-153
CLEANING AND STORAGE ................... 9-1
A. Cleaning .......................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS................................. 10-1
CONSUMER INFORMATION ............... 11-1
Identification number records............. 11-1
91011
EE.book Page 3 Tuesday, October 9, 2007 4:04 PM

3-1
EVU00080
1 -DESCRIPTION
1. Headlights
2. Front shock absorber assembly
3. Brake fluid reservoir
4. Air filter element
5. V-belt case
6. Driver seat
7. Driver seat belt
8. Cargo bed
9. Tail/brake lights
10. Rear shock absorber assembly
11. Cargo bed release levers
12. Spark plug
13. Door
CBA 089
14. Spark arrester
15. Passenger seat belt
16. Passenger seat
17. Passenger handhold
18. Engine oil dipstick
19. Battery
20. Fuses
21. Coolant reservoir
22. Radiator cap
23. Oil filter cartridge
24. Fuel tank cap
H G F EIJKL
AC M N D
EE.book Page 1 Tuesday, October 9, 2007 4:04 PM

5-13
WARNING
Gasoline is poisonous and can cause injury or
death. Handle gasoline with care. Never siphon
gasoline by mouth. If you should swallow some
gasoline or inhale a lot of gasoline vapor, or get
some gasoline in your eyes, see your doctor im-
mediately. If gasoline spills on your skin, wash with
soap and water. If gasoline spills on your clothing,
change your clothes.Your Yamaha engine has been designed to use
regular unleaded gasoline with a research octane
number of 91 or higher. If knocking or pinging oc-
curs, use a different brand of gasoline or premium
unleaded fuel. Unleaded fuel will give you longer
spark plug life and reduced maintenance cost.
EE.book Page 13 Tuesday, October 9, 2007 4:04 PM

8-7
EVU01640
Periodic maintenance chart for the emission control system

For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals.


For vehicles equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance in-
tervals. However, keep in mind that if the vehicle isn’t used for a long period of time, the month mainte-
nance intervals should be followed.


Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
ITEM ROUTINEWhichever
comes firstINITIAL EVERY
month136612
km
(mi)320
(200)1,200
(750)2,400
(1,500)2,400
(1,500)4,800
(3,000)
hours 20 75 150 150 300
Fuel line*Check fuel hose for cracks or damage.
Replace if necessary.
Valves*Check valve clearance.
Adjust if necessary.Spark plugCheck condition.
Adjust gap and clean.
Replace if necessary.Crankcase breather
system*Check breather hose for cracks or damage.
Replace if necessary.Exhaust system*Check for leakage.
Tighten if necessary.
Replace gasket(s) if necessary.Spark arresterClean.EE.book Page 7 Tuesday, October 9, 2007 4:04 PM

8-59 1. Spark plug cap
1. Capuchon de bougie
1. Tapa de bujía
1
1. Spark plug wrench
1. Clé à bougie
1. Llave de bujías
1
EVU00750
Spark plug inspection
Removal
1. Remove the console. (See pages 8-21–8-23
for console removal and installation proce-
dures.)
2. Remove the spark plug cap.
3. Use the spark plug wrench in the tool kit to re-
move the spark plug as shown.
EE.book Page 59 Tuesday, October 9, 2007 4:04 PM

8-61
Inspection
The spark plug is an important engine component
and is easy to inspect. The condition of the spark
plug can indicate the condition of the engine.
The ideal color of the porcelain insulator around
the center electrode is a medium-to-light tan for a
vehicle that is being ridden normally.
You should periodically remove and inspect the
spark plug because heat and deposits will cause
the spark plug to slowly break down and erode. If
electrode erosion becomes excessive, or if carbon
and other deposits are excessive, you should re-
place the spark plug with the specified plug.
Specified spark plug:
CPR7EA-9 (NGK)
EE.book Page 61 Tuesday, October 9, 2007 4:04 PM

8-63 a. Spark plug gap
a.Écartement des électrodes
a. Distancia entre electrodos de la bujía
Installation
1. Measure the electrode gap with a wire thick-
ness gauge and, if necessary, adjust the gap
to specification.
2. Clean the surface of the spark plug gasket
and its mating surface, and then wipe off any
grime from the spark plug threads.
3. Install the spark plug and tighten it to the
specified torque. If a torque wrench is not
available when you are installing the spark
plug, a good estimate of the correct torque is
one-quarter to one-half turn past finger tight.
Have the spark plug tightened to the speci-
fied torque as soon as possible.
4. Install the spark plug cap.
5. Reinstall the console.Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Tightening torque:
Spark plug:
12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)
EE.book Page 63 Tuesday, October 9, 2007 4:04 PM

8-153
5B410024
Troubleshooting charts
Starting problems or poor engine performance1. Fuel
Check if there is fuel
in the fuel tank.There is fuel.
Restart the engine.
No fuel.Supply fuel.
2. Compression
Use the electric
starter to see if
there is compression.There is compression.
Compression normal.
No compression.Ask a Yamaha dealer to
inspect.
3. Ignition
Remove the
spark plug and
check the electrodes.WetWipe clean with dry cloth.
DryAttach spark plug cap and
ground to chassis.Use the
electric starter.Spark is good.Ignition system is
normal.
Spark is weak.
Adjust the spark plug gap
or replace the spark plug. No spark.
Ask a Yamaha dealer to
inspect. 4. Battery
Use the electric starter.Engine turns over
quickly.Battery is good.
Engine turns over
slowly.Check the connections,
recharge.
Check the compression.
EE.book Page 153 Tuesday, October 9, 2007 4:04 PM