2. Release the "TRIP" button and
the oil change indicator light will
go off.
3. Turn the key to "e".
NOTE:
If the engine oil is changed before the
oil change indicator light comes on
(i.e. before the periodic oil change
interval has been reached), the indi-
cator light must be reset after the oil
change for the next periodic oil chan-
ge to be indicated at the correct time.
To reset the oil change indicator light
before the periodic oil change interval
has been reached, follow the above
procedure, but note that the indicator
light will come on for 1.4 seconds
after releasing the reset button, other-
wise repeat the procedure.
EAU20061
Final transmission oil
The final transmission case must be
checked for oil leakage before each
ride. If any leakage is found, have a
Yamaha dealer check and repair the
scooter. In addition, the final trans-
mission oil must be changed as
follows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Start the engine, warm up the
final transmission oil by riding the
scooter for several minutes, and
then stop the engine.
2. Place the scooter on the centers-
tand.
3. Place an oil pan under the final
transmission case to collect the
used oil.
1. Final trasmission oil filler cap
1. Final transmission oil drain bolt
4. Remove the oil filler cap and
drain bolt to drain the oil from the
final transmission case.
5. Install the final transmission oil
drain bolt, and then tighten it to
the specified torque.
1
1
6
PERIODIC MAINTENANCE AND MINOR REPAIR
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5D8-F819D-E0.qxd 1/6/07 17:30 Página 46
6. Add the specified amount of the
recommended final transmission
oil, and then install and tighten
the oil filler cap.
EWA11310
s s
WARNING
Make sure that no foreign
material enters the final trans-
mission case.
Make sure that no oil gets on
the tire or wheel.
7. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
EAU20070
Coolant
The coolant level should be checked
before each ride. In addition, the coo-
lant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU20101
To check the coolant level
1. Place the vehicle on the centers-
tand.
NOTE:
The coolant level must be chec-
ked on a cold engine since the
level varies with engine tempera-
ture.
Make sure that the vehicle is
positioned straight up when
checking the coolant level. A
slight tilt to the side can result in
a false reading.
1. Maximum level mark
2. Minimum level mark
2. Check the coolant level in the
coolant reservoir.
NOTE:
The coolant should be between the
minimum and maximum level marks.
Recommended final transmission
oil:
See page 8-1.
Oil quantity:
0.15 L (0.16 US qt) (0.88 Imp.qt)
Tightening torque:
Final transmission oil drain bolt:
22 Nm (2.2 m•kgf, 15.9 ft•lbf)
6
PERIODIC MAINTENANCE AND MINOR REPAIR
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5D8-F819D-E0.qxd 1/6/07 17:30 Página 47
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vapor
lock.
Brake fluid may deteriorate pain-
ted surfaces or plastic parts.
Always clean up spilled fluid
immediately.
As the brake pads wear, it is nor-
mal for the brake fluid level to
gradually go down. However, if
the brake fluid level goes down
suddenly, have a Yamaha dealer
check the cause.
EAU22720
Changing the brake fluid
Have a Yamaha dealer change the
brake fluid at the intervals specified in
the NOTE after the periodic mainte-
nance and lubrication chart. In addi-
tion, have the oil seals of the brake
master cylinder and caliper as well as
the brake hose replaced at the inter-
vals listed below or whenever they are
damaged or leaking.
Oil seals: Replace every two
years.
Brake hose: Replace every four
years.
EAU23100
Checking and lubricating the
cables
The operation of all control cables
and the condition of the cables
should be checked before each ride,
and the cables and cable ends should
be lubricated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or repla-
ce it.
EWA10720
s s
WARNING
Damage to the outer sheath may
interfere with proper cable opera-
tion and will cause the inner cable
to rust. Replace a damaged cable
as soon as possible to prevent
unsafe conditions.
Recommended lubricant:
Engine oil
6
PERIODIC MAINTENANCE AND MINOR REPAIR
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5D8-F819D-E0.qxd 1/6/07 17:30 Página 56
EAU23271
Checking the front fork
The condition and operation of the
front fork must be checked as follows
at the intervals specified in the perio-
dic maintenance and lubrication
chart.
To check the condition
EWA10750
s s
WARNING
Securely support the motorcycle so
that there is no danger of it falling
over.
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the motorcycle on a level
surface and hold it in an upright
position.2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and
rebounds smoothly.
ECA10590
CAUTION:
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or
repair it.
EAU23280
Checking the steering
Worn or loose steering bearings may
cause danger. Therefore, the opera-
tion of the steering must be checked
as follows at the intervals specified in
the periodic maintenance and lubrica-
tion chart.
1. Place a stand under the engine to
raise the front wheel off the
ground.
EWA10750
s s
WARNING
Securely support the motorcycle so
that there is no danger of it falling
over.
2. Hold the lower ends of the front
fork legs and try to move them
forward and backward. If any free
6
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3. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
4. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.
a. Remove the spark plug cap and
spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit sparking
during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap from
the spark plug, and then install
the spark plug and the spark plug
cap.EWA10950
s s
WARNING
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turning
the engine over.
5. Lubricate all control cables and
the pivoting points of all levers
and pedals as well as of the
sidestand/centerstand.
6. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alter-
natively, turn the wheels a little
every month in order to prevent
the tires from becoming degra-
ded in one spot.
7. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
8. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a
month. Do not store the battery in
an excessively cold or warm pla-
ce [less than 0 °C (30 °F) or more
than 30 °C (90 °F)]. For moreinformation on storing the bat-
tery, see page 6-24.
NOTE:
Make any necessary repairs before
storing the scooter.
7
SCOOTER CARE AND STORAGE
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AAcceleration and deceleration ...................5-2
Air filter and V-belt case air filter
elements ................................................6-14
Anti-theft alarm (optional) ..........................3-5
Auxiliary light bulb, replacing ...................6-31
BBattery......................................................6-24
Brake fluid level, checking .......................6-20
Brake fluid, changing ...............................6-21
Brake lever, front ........................................3-6
Brake lever, rear .........................................3-6
Brake levers, lubricating ..........................6-22
Braking .......................................................5-2
CCables, checking and lubricating ............6-21
Carburetor,adjusting.................................6-15
Care............................................................7-1
Catalytic converter .....................................3-9
Caution, matte color ..................................7-1
Centerstand and sidestand, checking
and lubricating .......................................6-22
Clock ..........................................................3-4
Coolant.....................................................6-12
Coolant temperature warning light ............3-2
DDimmer switch ...........................................3-5
EEngine break-in ..........................................5-3
Engine oil ...................................................6-9
FFinal transmission oil ...............................6-11
Front and rear brake lever free play.........6-19
Front and rear brake pads, checking ......6-19Front fork, checking .................................6-23
Front Storage compartment ....................3-10
Fuel ............................................................3-8
Fuel consumption, tips for reducing ..........5-3
Fuel tank breather/overflow hose ..............3-9
Fuel tank cap .............................................3-7
Fuses, replacing .......................................6-26
HHandlebar switches ...................................3-5
Hazard switch ............................................3-6
Headlight bulb, replacing .........................6-27
High beam indicator light...........................3-2
Horn switch ................................................3-5
IIdentification numbers ...............................9-1
Ignition circuit cut-off system ..................3-13
Indicator lights ...........................................3-2
KKey identification number ..........................9-1
LLicense plate light bulb, replacing ...........6-31
MMain switch/steering lock ..........................3-1
Model label ................................................9-2
OOil change indicator ...................................3-2
PPanels, removing and installing .................6-6
Parking .......................................................5-4
Part locations .............................................2-1
Periodic maintenance and lubrication
chart .........................................................6-3
Pre-operation check list .............................4-2
SSafe-riding points.......................................1-4
Safety information ......................................1-1
Seat ............................................................3-9
Shock absorber assemblies, adjusting....3-12
Sidestand .................................................3-12
Spark plug, checking .................................6-7
Specifications.............................................8-1
Speedometer unit ......................................3-2
Start switch ................................................3-5
Starting a cold engine ................................5-1
Starting off .................................................5-2
Steering, checking ...................................6-23
Storage.......................................................7-3
Storage compartment ..............................3-11
TTail/brake light bulb or rear turn signal
light bulb, replacing ...............................6-30
Throttle cable free play, adjusting ............6-15
Tires .........................................................6-16
Tool kit ........................................................6-1
Troubleshooting .......................................6-31
Troubleshooting charts ............................6-32
Turn signal indicator lights .........................3-2
Turn signal light bulb (front), replacing ....6-29
Turn signal switch ......................................3-5
VValve clearance ........................................6-16
Vehicle identification number .....................9-1
WWheel bearings, checking........................6-24
Wheels .....................................................6-18
INDEX
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