INTRODUCTION
IMPORTANT MANUAL INFORMATION
TABLE OF CONTENTS
SAFETY INFORMATION.....................1-1
Further safe-riding points .................1-4
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTIONS........................................3-1
Main switch/steering lock .................3-1
Indicator lights ..................................3-2
Speedometer unit .............................3-2
Battery voltage/fuel gauge ...............3-3
Clock .................................................3-4
Anti-theft alarm (optional) .................3-5
Handlebar switches ..........................3-5
Front brake lever...............................3-6
Rear brake lever................................3-6
Fuel tank cap ....................................3-7
Fuel ...................................................3-8
Fuel tank breather/overflow hose .....3-9
Catalytic converter............................3-9
Seat...................................................3-9
Front storage compartment............3-10Storage compartment.....................3-11
Adjusting the shock absorber
assemblies...................................3-12
Sidestand ........................................3-12
Ignition circuit cut-off system .........3-13
PRE-OPERATION CHECKS...............4-1
Pre-operation check list....................4-2
OPERATION AND IMPORTANT RIDING
POINTS................................................5-1
Starting a cold engine ......................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-2
Braking..............................................5-2
Tips for reducing fuel consumption..5-3
Engine break-in.................................5-3
Parking ..............................................5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR...................................6-1
Owner’s tool kit .................................6-1
Periodic maintenance and
lubrication chart ............................6-3
Removing and installing panels........6-6
Checking the spark plug ..................6-7
Engine oil ..........................................6-9
Final transmission oil ......................6-11
Coolant ...........................................6-12
Air filter and V-belt case air filter
elements ......................................6-14Adjusting the carburetor .................6-15
Adjusting the throttle cable free
play ..............................................6-15
Valve clearance ...............................6-16
Tires ................................................6-16
Cast wheels ....................................6-18
Front and rear brake lever free
play ..............................................6-19
Checking the front and rear brake
pads.............................................6-19
Checking the brake fluid level ........6-20
Changing the brake fluid ................6-21
Checking and lubricating
the cables ....................................6-21
Lubricating the front and rear brake
levers ...........................................6-22
Checking and lubricating the
centerstand and sidestand .........6-22
Checking the front fork ...................6-23
Checking the steering.....................6-23
Checking the wheel bearings .........6-24
Battery ............................................6-24
Replacing the fuses ........................6-26
Replacing a headlight bulb .............6-27
Replacing a front turn signal
light bulb......................................6-29
Replacing the tail/brake light bulb
or a rear turn signal light bulb .....6-30
Replacing the license plate light
bulb .............................................6-31
Replacing the auxiliary light bulb ...6-31
TABLE OF CONTENTS
5D8-F819D-E0.qxd 1/6/07 17:30 Página 6
EWA10790
s s
WARNING
Headlight bulbs get very hot. The-
refore, keep flammable products
away from a lit headlight bulb, and
do not touch the bulb until it has
cooled down.
4. Place a new headlight bulb into
position, and then secure it with
the bulb holder by turning it
clockwise
ECA10650
CAUTION:
Take care not to damage the follo-
wing parts:
Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it
free from oil, otherwise the
transparency of the glass, the
luminosity of the bulb, and the
bulb life will be adversely affec-
ted. Thoroughly clean off any
dirt and fingerprints on the
headlight bulb using a cloth
moistened with alcohol or thin-
ner.
Headlight lens• Do not affix any type of tinted
film or stickers to the head-
light lens.
• Do not use a headlight bulb
of a wattage higher than spe-
cified.
5. Install the headlight bulb cover
6. Install the panel.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAU24250
Replacing a front turn signal
light bulb
1. Screw
2. Front turn signal light lens
3. Light bulb
1. Remove the front turn signal light
lens by removing the screw.
2. Remove the defective bulb by
pushing it in and turning it coun-
terclockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw.
ECA11190
CAUTION:
Do not overtighten the screw,
otherwise the lens may break.
1 2
3
6
PERIODIC MAINTENANCE AND MINOR REPAIR
6-29
5D8-F819D-E0.qxd 1/6/07 17:30 Página 64
EAUS1130
Replacing the tail/brake light
bulb or a rear turn signal
light bulb
Tail/brake light bulb
1. Screw
2. Tail/brake light lens
3. Bulb
1. Remove the tail/brake light lens
by removing the screw.
2. Remove the defective bulb by
pushing it in and turning it coun-
terclockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw.Rear turn signal light bulb
1. Turn signal light lens
2. Screw
3. Turn signal light bulb lens
4. Bulb
1. Remove the tail/brake light bulb
lens by removing the screw.
2. Remove the left or right turn sig-
nal light bulb lens by pulling it
backwards.
3. Remove the bulb cap by remo-
ving the screw.
4. Remove the defective bulb by
pushing it in and turning it coun-
terclockwise.
5. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
6. Install the bulb cap by installing
the screw7. Install the turn signal light bulb
lens.
8. Install the tail/brake light bulb
lens by installing the screw.
ECA10680
CAUTION:
Do not overtighten the screws,
otherwise the lens may break.
1 2
3 4
1 2 3
6
PERIODIC MAINTENANCE AND MINOR REPAIR
6-30
5D8-F819D-E0.qxd 1/6/07 17:30 Página 65
AAcceleration and deceleration ...................5-2
Air filter and V-belt case air filter
elements ................................................6-14
Anti-theft alarm (optional) ..........................3-5
Auxiliary light bulb, replacing ...................6-31
BBattery......................................................6-24
Brake fluid level, checking .......................6-20
Brake fluid, changing ...............................6-21
Brake lever, front ........................................3-6
Brake lever, rear .........................................3-6
Brake levers, lubricating ..........................6-22
Braking .......................................................5-2
CCables, checking and lubricating ............6-21
Carburetor,adjusting.................................6-15
Care............................................................7-1
Catalytic converter .....................................3-9
Caution, matte color ..................................7-1
Centerstand and sidestand, checking
and lubricating .......................................6-22
Clock ..........................................................3-4
Coolant.....................................................6-12
Coolant temperature warning light ............3-2
DDimmer switch ...........................................3-5
EEngine break-in ..........................................5-3
Engine oil ...................................................6-9
FFinal transmission oil ...............................6-11
Front and rear brake lever free play.........6-19
Front and rear brake pads, checking ......6-19Front fork, checking .................................6-23
Front Storage compartment ....................3-10
Fuel ............................................................3-8
Fuel consumption, tips for reducing ..........5-3
Fuel tank breather/overflow hose ..............3-9
Fuel tank cap .............................................3-7
Fuses, replacing .......................................6-26
HHandlebar switches ...................................3-5
Hazard switch ............................................3-6
Headlight bulb, replacing .........................6-27
High beam indicator light...........................3-2
Horn switch ................................................3-5
IIdentification numbers ...............................9-1
Ignition circuit cut-off system ..................3-13
Indicator lights ...........................................3-2
KKey identification number ..........................9-1
LLicense plate light bulb, replacing ...........6-31
MMain switch/steering lock ..........................3-1
Model label ................................................9-2
OOil change indicator ...................................3-2
PPanels, removing and installing .................6-6
Parking .......................................................5-4
Part locations .............................................2-1
Periodic maintenance and lubrication
chart .........................................................6-3
Pre-operation check list .............................4-2
SSafe-riding points.......................................1-4
Safety information ......................................1-1
Seat ............................................................3-9
Shock absorber assemblies, adjusting....3-12
Sidestand .................................................3-12
Spark plug, checking .................................6-7
Specifications.............................................8-1
Speedometer unit ......................................3-2
Start switch ................................................3-5
Starting a cold engine ................................5-1
Starting off .................................................5-2
Steering, checking ...................................6-23
Storage.......................................................7-3
Storage compartment ..............................3-11
TTail/brake light bulb or rear turn signal
light bulb, replacing ...............................6-30
Throttle cable free play, adjusting ............6-15
Tires .........................................................6-16
Tool kit ........................................................6-1
Troubleshooting .......................................6-31
Troubleshooting charts ............................6-32
Turn signal indicator lights .........................3-2
Turn signal light bulb (front), replacing ....6-29
Turn signal switch ......................................3-5
VValve clearance ........................................6-16
Vehicle identification number .....................9-1
WWheel bearings, checking........................6-24
Wheels .....................................................6-18
INDEX
5D8-F819D-E0.qxd 1/6/07 17:31 Página 78