2008 YAMAHA JOG50R warning

EAUS1430
Replacing the headlight bulb
or a front turn signal light
bulb
If a bulb burns out, replace it as
follows.
ECA10670
CAUTION:
It is advisable to have a Yamaha
dealer perform this job.
Headlight bulb
1. Remove cowling A.
2. Disconnect the headlight leads,
and then unhook the headlight
bulb holder as shown.
1. Headlight couplers
2. Headlight bulb holder
3. Remove the bulb holder by
pulling it and then, remove the
defective bulb by turning it coun-
terclockwise.
1. Bulb holder
2. Push in and turn counterclockwise.
3. Remove the bulb.
4. Headlight bulb
EWA10790
s s
WARNING
Headlight bulbs get very hot. The-
refore, keep flammable products
away from a lit headlight bulb, and
do not touch the bulb until it has
cooled down.
4. Insert a new headlight bulb into
the bulb holder and turn it clock-
wise.
5. Place the bulb holder in its origi-
nal position, and then secure it
with its holder as shown.
6. Connect the headlight leads and
install the cowling.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
GGYYBB
1 2
3
4
GYB
1
2
PERIODIC MAINTENANCE AND MINOR REPAIR
6-21
6
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EAU25921
Troubleshooting charts
Starting problems or poor engine performanceEWA10840
s s
WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.
PERIODIC MAINTENANCE AND MINOR REPAIR
6-25
6
Check the fuel level in
the fuel tank.
1. FuelThere is enough fuel.
There is no fuel.Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.
2. CompressionThere is compression.
There is no compression.Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plug
and check the electrodes.
3. IgnitionWipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the battery.
Operate the electric starter.
4. BatteryThe engine turns over
quickly.
The engine turns over
slowly.The battery is good.
Check the battery lead connections,
and charge the battery if necessary.
Dry
We tOpen the throttle halfway and operate
the electric starter.
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Engine overheating (for CS50Z)EWA10400
s s
WARNING
●Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
●After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the his-
sing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
PERIODIC MAINTENANCE AND MINOR REPAIR
6-26
6
Wait until the
engine has cooled.Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.
The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.
Add coolant. (See NOTE.)
Start the engine. If the engine overheats again, have a
Yamaha dealer check and repair the cooling system.
There is
leakage.
There is
no leakage.
NOTE:
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended
coolant as soon as possible.
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6. Wax all painted surfaces.
7. Let the scooter dry completely
before storing or covering it.
EWA10940
s s
WARNING
●Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or
acetone, and wash the tires
with warm water and a mild
detergent.
●Before operating the scooter
test its braking performance
and cornering behavior.
ECA10800
CAUTION:
●Apply spray oil and wax spa-
ringly and make sure to wipe
off any excess.
●Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
●Avoid using abrasive polishing
compounds as they will wear
away the paint.
NOTE:
Consult a Yamaha dealer for advice
on what products to use.
EAU26300
Storage
Short-term
Always store your scooter in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.
ECA10820
CAUTION:
●Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
●To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your scooter for seve-
ral months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. Drain the carburetor float cham-
ber by loosening the drain bolt;
this will prevent fuel deposits
from building up. Pour the drai-
ned fuel into the fuel tank.
SCOOTER CARE AND STORAGE
7-3
7
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3. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
4. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.
a. Remove the spark plug cap and
spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit sparking
during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap from
the spark plug, and then install
the spark plug and the spark plug
cap.EWA10950
s s
WARNING
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turning
the engine over.
5. Lubricate all control cables and
the pivoting points of all levers
and pedals as well as of the
sidestand/centerstand.
6. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alter-
natively, turn the wheels a little
every month in order to prevent
the tires from becoming degra-
ded in one spot.
7. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
8. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a
month. Do not store the battery in
an excessively cold or warm pla-
ce [less than 0 ºC (30 ºF) or more
than 30 ºC (90 ºF)]. For moreinformation on storing the bat-
tery, see page 6-19.
NOTE:
Make any necessary repairs before
storing the scooter.
SCOOTER CARE AND STORAGE
7-4
7
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Front tire:Type:Tubeless
Size: 110/70-12 47L
Manufacturer/model: CHENG SHIN TIRE / C922
Rear tire:Type:Tubeless
Size: 120/70-12 51L
Manufacturer/model: CHENG SHIN TIRE / C922
Loading:Maximum load:CS50/CS50M: 169 kg (372 lb)
CS50Z: 166 kg (366 lb)
(Total weight of rider, passenger, cargo and
accessories)
Tire air pressure (measured on cold
tires):
Loading condition: 0–90 kg (0–198 lb)
Front: 175 kPa (25 psi) (1.75 kgf/cm
2)
Rear: 200 kPa (28 psi) (2.00 kgf/cm
2)
Loading condition:
CS50/CS50M 90~169 kg (198~373 lb)
CS50Z 90~166 kg (198~366 lb): Front:175 kPa (25 psi) (1.75 kgf/cm
2) Rear:
225 kPa (32 psi) (2.25 kgf/cm
2)
Front wheel:Wheel type: Cast wheel
Rim size: 12xMT2.75
Rear wheel:Wheel type:Cast wheel
Rim size: 12xMT3.00
Front brake:Type:Single disc brake
Operation: Right hand operation
Recommended fluid: DOT 4
Rear brake:Type:Drum brake
Operation: Left hand operation
Front suspension:Type:Telescopic fork
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 70.0 mm (2.76 in)
Rear suspension:Type:Unit swing Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 60.0 mm (2.36 in)
Electrical system:Ignition system:DC. CDI
Charging system: AC magneto
Battery:Model:GT4L-BS
Voltage, capacity: 12 V, 4.0 Ah
Headlight:
Bulb type:Incandescence
Bulb voltage, wattage x quantity:Headlight:12 V, 35.0 W/35.0 W x 1
Tail/brake light: 12 V, 21.0 W/5.0 W x 1
Front turn signal light: 12 V, 10.0 W x 2
Rear turn signal light: 12 V, 10.0 W x 2
Meter lighting: 12 V, 1.2 W x 2
High beam indicator light: 12 V, 1.2 W x 1
Oil level warning light: LED x 1
Turn signal indicator light: 12 V, 1.2 W x 2
SPECIFICATIONS
8-2
8
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Coolant temperature warning light:LED x 1
Fuses:Main fuse:7.5 A
SPECIFICATIONS
8-3
8
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2-stroke engine oil tank .............................3-9
AAcceleration and deceleration ...................5-2
Air filter element .........................................6-9
Auxiliary light bulb, replacing ...................6-23
BBattery......................................................6-19
Brake fluid level, checking .......................6-15
Brake fluid, changing ...............................6-16
Brake lever, front ........................................3-6
Brake lever, rear .........................................3-7
Brake levers, lubricating ..........................6-16
Brake pads and shoes, checking ............6-14
Braking .......................................................5-3
C
Carburetor,adjusting.................................6-10
Care............................................................7-1
Catalytic converter .....................................3-8
Centerstand,Checking and lubricating ....6-17
Coolant.......................................................6-8
Coolant temperature warning light ............3-3
Cowling and panel, removing
and installing............................................6-5
DDimmer switch ...........................................3-6
EEngine break-in ..........................................5-4
Engine oil ...................................................3-9
FFinal transmission oil .................................6-7
Front brake lever free play, checking.......6-13
Front fork, checking .................................6-17
Fuel ............................................................3-8
Fuel and 2-stroke engine oil tank caps .....3-7Fuel consumption, tips for reducing ..........5-3
Fuse, replacing.........................................6-20
HHandlebar switches ...................................3-6
Headlight and front turn signal light
bulb, replacing .......................................6-21
High beam indicator light...........................3-2
Horn switch ................................................3-6
IIdentification numbers ...............................9-1
Indicator and warning lights ......................3-2
KKey identification number ..........................9-1
Kickstarter ................................................3-10
LLuggage hook ..........................................3-12
MMain switch/steering lock ..........................3-1
Matte color, caution ...................................7-1
Model label ................................................9-2
Multi-function display ................................3-4
OOil level warning light .................................3-2
PParking .......................................................5-4
Part locations .............................................2-1
Periodic maintenance and lubrication
chart .........................................................6-2
Pre-operation check list .............................4-2
RRear brake lever free play, adjusting .......6-13
SSafe-riding points.......................................1-4
Safety information ......................................1-1Seat ..........................................................3-10
Spark plug, checking .................................6-6
Specifications.............................................8-1
Speedometer .............................................3-3
Start switch ................................................3-6
Starting a cold engine ................................5-1
Starting off .................................................5-2
Steering, checking ...................................6-18
Storage.......................................................7-3
Storage compartment ..............................3-11
TTail/brake light bulb or rear turn signal
light bulb, replacing ...............................6-22
Throttle cable free play, adjusting ............6-10
Throttle grip and cable, checking and
lubricating ..............................................6-16
Tires .........................................................6-11
Troubleshooting .......................................6-24
Troubleshooting charts ............................6-25
Turn signal indicator lights .........................3-2
Turn signal switch ......................................3-6
VVehicle identification number .....................9-1
WWheel bearings, checking........................6-19
Wheels .....................................................6-12
1
INDEX
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